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ABB - Installation Products 54147BS - Copper One-Hole Lug, Standard Barrel - Bell Shaped End, Peep Hole, Max 35kV, #1 AWG Wire, 5/16 Inch Bolt Size, Tin Plated, Die Code 37, Die Color Code Green

ABB Installation Products 54147BS Copper One-Hole Lug, Standard Barrel - Bell Shaped End, Peep Hole, Max 35kV, #1 AWG…

UPC: 786210954585


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

Engineered for robust electrical connections in demanding industrial environments, the ABB 54147BS Copper One-Hole Lug (SKU: 54147BS) offers superior performance and reliability. This standard barrel lug features a bell-shaped end for easier conductor insertion and an inspection window, allowing for visual confirmation of full conductor seating, a critical step for ensuring connection integrity. Constructed from high-quality copper and tin-plated to resist corrosion, this lug is designed for long-term durability. Rated for up to 35kV, the 54147BS is suitable for high-voltage applications. It is specifically designed to accommodate #1 AWG stranded copper conductors and features a 5/16-inch bolt hole for secure termination. The lug is color-coded green and marked with Die Code 37, ensuring proper tool and die selection for optimal crimping performance when used with specified Panduit and competitor crimping tools and dies. This adherence to standardized die codes is crucial for achieving the high pull-out strength and electrical performance required in critical power distribution systems, industrial machinery, and other high-voltage infrastructure. Key benefits include: * **High Voltage Capability:** Rated for up to 35kV, suitable for demanding power applications. * **Visual Inspection:** Integrated peep hole for easy verification of conductor insertion. * **Corrosion Resistance:** Tin-plated copper construction ensures longevity. * **Reliable Crimping:** Marked with Die Code 37 for precise tool and die matching. * **Industry Approvals:** UL Listed and CSA Certified, meeting stringent industry standards. The ABB 54147BS lug is UL Listed and CSA Certified, and when properly crimped, it is temperature rated to 90°C. It has also been tested by Telcordia to meet NEBS Level 3 requirements and is American Bureau of Shipping Approved, underscoring its suitability for a wide range of critical infrastructure projects. This lug is an essential component for ensuring efficient electrical performance and stable, long-lasting connections in power transmission, distribution, and industrial automation systems.
  • High-performance tin-plated copper construction for superior conductivity and corrosion resistance.
  • Rated for up to 35kV, ideal for high-voltage industrial applications.
  • Standard barrel with bell-shaped end and inspection window for easy conductor insertion and verification.
  • Accommodates #1 AWG stranded copper conductors with a 5/16-inch bolt hole size.
  • Color-coded green with Die Code 37 for precise crimping tool and die selection.

Specifications

Cable Size
1/0 AWG
Color
Green
Color
Pink
Connection Type
One-Hole Lug
Insulation
None
Material
Copper
Number Of Holes
1
Size
#1 AWG, 5/16 Inch Bolt Size
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
5/16 in
Type
Standard Barrel - Bell Shaped End
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.25 IN x 2.75 IN x 2.25 IN
Package Dimensions (L x W x H)
8.255 cm x 6.985 cm x 5.715 cm
Package Weight (Imperial)
0.040 L
Package Weight (Metric)
0.018 kg
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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

How to Install the 54147BS Copper Color-Keyed Lugs

This guide provides step-by-step instructions for installing the 54147BS copper color-keyed lugs, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper color-keyed lugs, Cable, Wire connectors

  1. Strip the cable insulation

    Strip the insulation from the cable to the specified length according to the table provided. Avoid nicking the cable strands to prevent breakage.

  2. Prepare the cable end

    Clean the cable end with a wire brush and insert it into the connector until it stops. Ensure the insertion length matches the stripped length of the cable.

  3. Crimp the connector

    Insert the connector into the appropriate crimping die and compress it according to the markings, starting near the tongue of the connector. Use the correct die to avoid defective connections.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs that may have resulted from the crimping process to ensure safety.

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