ABB - Installation Products 54147 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size #1 AWG, 5/16 Inch Bolt Size, Tin Plated, Die Code 37, Die Color Code Green
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ABB - Installation Products

54147

UPC: 786210541471


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Installation InstructionsSpecification SheetManufacturer Product Website

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Minimum Qty: 20

Multiplier: 20

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Overview

The ABB - Installation Products Copper One-Hole Lug, SKU 54147, is a robust electrical connector engineered for reliable performance in high-voltage industrial applications. This lug features a standard barrel design with an integrated peep hole, allowing for visual inspection of wire insertion to ensure a secure and complete connection. Rated for a maximum voltage of 35 kV, it is suitable for use in power distribution systems, substations, and heavy industrial machinery where high electrical stress is present. Constructed from high-conductivity copper, this lug offers excellent electrical current transfer capabilities. The tin plating enhances its resistance to corrosion and environmental degradation, prolonging its service life in demanding conditions. It is specifically designed to accommodate wire sizes up to #1 AWG, providing a secure termination point for medium-voltage conductors. The lug features a 5/16-inch bolt size, ensuring compatibility with standard hardware for mounting and securing. Identification and inventory management are simplified with the inclusion of Die Code 37 and a distinct green color code. This color coding is crucial in electrical installations for quick identification of specific components and their associated specifications. The ABB 54147 lug is an essential component for electrical infrastructure projects, offering durability, conductivity, and ease of installation. Its precise specifications make it a dependable choice for electricians and engineers requiring high-quality termination solutions for critical power systems. Applications include utility power transmission, industrial plant electrical systems, and renewable energy installations where reliable, high-voltage connections are paramount.
  • High-conductivity copper construction for superior electrical performance.
  • Tin plating for enhanced corrosion resistance and durability.
  • Rated for a maximum voltage of 35 kV for high-voltage applications.
  • Accommodates #1 AWG wire size with a standard barrel and peep hole.
  • Features a 5/16-inch bolt size for secure mounting and Die Code 37 with green color code.

Specifications

Cable Size
1 AWG
Color
Green
Insulation
None
Material
Copper
Number Of Holes
1
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
5/16 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.040 L
Package Weight (Metric)
0.018 kg
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Frequently Asked Questions

What is the wire size compatibility?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What certifications does this product have?

The product conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3 standards.

What safety standards does this product meet?

The product meets safety standards including UL 486 A and UL 486 B.

What materials are used in this product?

The product is made of high conductivity copper and is electro tin plated.

What is the maximum wire size for this product?

The maximum wire size for this product is 1000 kcmil.

What are the installation tool requirements?

Installation requires hydraulic tools like TBM6H and battery-operated tools such as BPLT6BSCR.

How should the product be installed?

The product must be installed in accordance with applicable national and local electrical codes.

Is there a visual inspection feature?

Yes, the product includes a peep hole for visual inspection of wire fit.

What is the crimp area design feature?

The product features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What is the operating temperature range?

The document does not specify an operating temperature range for this product.

How to Install the 54147 Standard Barrel Lugs

This guide provides step-by-step instructions for installing 54147 standard barrel lugs, ensuring proper crimping and insulation for electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Standard barrel lugs (54147), Insulation tubing, Cable

  1. Prepare the cable

    Strip the insulation from the cable to the specified length, ensuring not to nick the strands. Clean the cable end with a wire brush.

  2. Insert the cable into the lug

    Insert the prepared cable end into the barrel lug until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the lug

    Place the connector in the crimping tool and compress it between the markings, starting near the tongue of the connector. Ensure to follow the correct crimping procedure as specified for the lug.

  4. Inspect and insulate

    After crimping, remove any sharp edges or burrs from the connector. Insulate the connection using the method specified in the documentation.

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What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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