ABB - Installation Products 54136 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size #6 AWG, 3/8 Inch Bolt Size, Tin Plated, Die Code 24, Die Color Code Blue
More images
ABB - Installation Products

54136

UPC: 786210541365


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 50

Multiplier: 50

*Contact for lower quantities*

Overview

The ABB 54136 is a tin-plated copper one-hole lug designed for reliable electrical connections in high-voltage applications up to 35kV. Manufactured by ABB Installation Products, this lug features a standard barrel with an inspection window (peep hole) for visual confirmation of full conductor insertion, ensuring a secure crimp. Constructed from high-quality copper and tin-plated for enhanced corrosion resistance, it provides excellent conductivity and durability. The lug is rated for 90°C and is UL Listed and CSA Certified when crimped with specified Panduit and competitor tools and dies. It is designed for use with #6 AWG stranded copper conductors and accommodates a 3/8-inch bolt size. The die code is 24, and the color code is blue, facilitating easy identification and proper tool selection. This connector meets NEBS Level 3 requirements and is American Bureau of Shipping approved, making it suitable for power distribution, industrial machinery, and electrical panel installations where robust and dependable connections are critical. Key specifications include a conductor size of #6 AWG, a stud hole size of 0.25 inches, and a wire strip length of 1.125 inches. The Panduit die index number is P24, and the Burndy die index number is 724.
  • Tin-plated copper construction for corrosion resistance and conductivity
  • Standard barrel with inspection window for visual crimp verification
  • Rated for 35kV and 90°C when properly crimped
  • Accommodates #6 AWG stranded copper conductors
  • 3/8-inch bolt size and blue color code (Die Code 24) for easy identification

Specifications

Cable Size
6 AWG
Color
Blue
Connection Type
One-Hole Lug
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Number Of Holes
1
Poles
1
Size
3/8 Inch
Size
#6 AWG, 3/8 Inch Bolt
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
3/8 in
Type
Standard Barrel
Voltage Rating
35 kV
Voltage Rating
35kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.130 L
Package Weight (Metric)
0.059 kg
Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging

13682

Die for 12 Ton 13400 or 13642M Hydrualic Tool for Crimping 204210MT Dragon Tooth Terminals, Brown. .301/.289 Gaging
HYD POWER TOOL FOR CRIMPING RD-RM

13642M

HYD POWER TOOL FOR CRIMPING RD-RM
Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309

RDC1/0

Ratchet Drive Crimping Tool APPLICATIONS: Ratchet Drive Crimping Tool is for non-insulated terminals from 6 to 1/0 AWG and insulated terminals from 22 to 8 AWG. Rugged, compact, and lightweight. Requires minimum effort due to ratchet action, ensuring an excellent crimp every time. FEATURES: TYPE: Insulated and Uninsulated ACTION: Ratchet INSULATED USE: Terminals 22 to 8 AWG NON-INSULATED USE: Terminals 6 to 1/0 AWG MANUFACTURER: NSi Industries PART NUMBER: RDC 1/0 UPC: 662381055309
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD6A

U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated

F4-PS-W-NP

Non-Insulated Parallel Splice Connector For Wire Range #4 AWG, Circular Mil Range 33,100-52,600, Length 0.531 Diameter 0.41, Nickel Plated
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

E989NNJ-5-HD

Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

Frequently Asked Questions

What is the minimum wire size for 54101?

The minimum wire size for product 54101 is 14 AWG.

What wire sizes are compatible with product 54101?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What is the maximum wire size for 54101?

The maximum wire size for product 54101 is 1000 kcmil.

What is the bolt size for product 54101?

The bolt size for product 54101 is 1/4 inch.

What materials are used in product 54101?

Product 54101 is made of high conductivity copper and is electro tin plated.

What certifications does product 54101 have?

Product 54101 conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3.

How can I visually inspect the wire fit?

Product 54101 features a peep hole for visual inspection of wire fit.

What is the crimp area design of 54101?

The product has a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What installation tools are recommended for 54101?

Recommended installation tools include hydraulic tools like TBM6H and battery-operated tools like BPLT6BSCR.

What are the safety precautions for using 54101?

The product must be installed in accordance with applicable national and local electrical codes.

How to Install the 54136 Lug

Instructions for installing and crimping 54136 lugs onto electrical cables.

Estimated time: 15m

Tools needed:

Wire strippers, Wire brush, Crimping tool (die and handle/hydraulic/battery operated), Utility knife (for removing burrs)

Supplies needed:

Insulation tubing, Adhesive pad

  1. Prepare the Cable

    Strip the insulation from the cable to the length specified in the product's documentation. Ensure the cable strands are not nicked during this process.

  2. Insert Cable into Connector

    Clean the cable end with a wire brush. Insert the cable into the lug connector until it reaches the end. Visually confirm full insertion through the inspection peep hole.

  3. Crimp the Lug

    Insert the connector into the appropriate die on your crimping tool. Compress the connector between the specified markings, starting near the tongue. Refer to the product's documentation for the correct installing die and the required number of compressions for your specific lug and cable size.

  4. Finish and Insulate

    After crimping, remove any sharp edges, flash, or burrs from the lug. Insulate the connection using the method specified in the product's documentation, such as shrink tubing or an adhesive pad.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.