Authorized ABB Distributor (Installation Products)
ABB - Installation Products 54124BS - Copper One-Hole Lug, Standard Barrel - Bell Shaped End, Peep Hole, Tongue Length 1-1/16 Inches, Max 35kV, Wire Size 800 kcmil, 5/8 Inch Bolt Size, Tin Plated, Die Code 107, Die Color Code Orange

ABB Installation Products 54124BS Copper One-Hole Lug, Standard Barrel - Bell Shaped End, Peep Hole, Tongue Length 1-1/16…

UPC: 786210954707


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 3

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Overview

The ABB 54124BS is a high-performance, tin-plated copper compression connector lug designed for demanding industrial electrical applications. Manufactured by ABB - Installation Products, this one-hole lug features a standard barrel with a bell-shaped end and an inspection window, ensuring full conductor insertion for reliable connections. It is engineered to accommodate a wide wire range, specifically up to 800 kcmil stranded copper conductors, minimizing inventory requirements. The tongue length is 1-1/16 inches, and it is rated for a maximum of 35kV, making it suitable for high-voltage installations. The 5/8-inch bolt size ensures compatibility with standard mounting hardware. This lug is tin-plated to provide excellent corrosion resistance and is identified by Die Code 107 and Die Color Code Orange for precise tool selection and quality assurance. When crimped with specified Panduit and competitor tools and dies, it is UL Listed and CSA Certified to 35kV and temperature rated to 90°C. Additional benefits include a nut hex for proper torquing and a free-floating pressure bar that separates conductors of dissimilar materials, ensuring secure connections across a range of conductor combinations. The American Bureau of Shipping has also approved this lug, further attesting to its quality and reliability in critical infrastructure. Ideal for power distribution, utility, and heavy industrial environments requiring robust and durable electrical terminations.
  • Tin-plated copper construction for superior conductivity and corrosion resistance.
  • Designed for 800 kcmil stranded copper conductors with a 1-1/16" tongue length.
  • High voltage rating of 35kV, suitable for demanding power applications.
  • Features a bell-shaped end and inspection window for easy visual confirmation of conductor insertion.
  • UL Listed and CSA Certified for reliable performance and safety.

Specifications

Color
Orange
Insulation
None
Material
Copper
Number Of Holes
1
Size
800 kcmil
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
5/8 in
Type
Standard Barrel - Bell Shaped End
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.730 L
Package Weight (Metric)
0.331 kg
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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

How to Install the 54124BS Copper Color-Keyed Lugs

This guide provides step-by-step instructions for installing the 54124BS copper color-keyed lugs, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper color-keyed lugs, Cable, Terminal connectors

  1. Strip the cable insulation

    Strip the insulation from the cable to the specified length in the installation table. Avoid nicking the cable strands to prevent future breakage.

  2. Prepare the cable end

    Clean the cable end with a wire brush and insert it into the connector until it stops. Ensure the insertion length matches the stripped length of the cable.

  3. Crimp the connector

    Insert the connector into the appropriate die of the crimping tool and compress it according to the markings, starting near the tongue of the connector. Use the correct die to avoid defective connections.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs that may have resulted from the crimping process to ensure safety and reliability.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

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Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

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Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

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Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

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Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.