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ABB - Installation Products 54118SP - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 500 kcmil, 1/2 Inch Bolt Size, Silver Plated, Die Code 87, Die Color Code Brown

ABB Installation Products 54118SP Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 500 kcmil, 1/2 Inch…

UPC: 786210747088


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 6

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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 54118SP Copper One-Hole Lug (SKU: 54118SP) is a precision-engineered electrical termination designed for medium-voltage applications, capable of handling a maximum voltage of 35kV. This lug is constructed from solid copper, a material renowned for its excellent electrical conductivity, and features a silver plating. This silver plating further enhances conductivity and provides superior corrosion resistance, ensuring low-resistance connections that are critical for the efficient and reliable operation of power distribution systems, substations, and industrial equipment. The lug is engineered with a standard barrel design, which includes a convenient peep hole. This peep hole serves a vital function by allowing for visual verification of the wire insertion depth. This visual check is essential for ensuring that the conductor is fully seated within the barrel, thereby guaranteeing a secure and reliable electrical connection. The 54118SP lug is specifically designed to accommodate a wire size of 500 kcmil, making it suitable for high-capacity conductors. For mechanical stability and secure fastening, it is equipped to accept a 1/2-inch bolt size. The robust construction and high-quality materials used in the 54118SP lug make it an ideal choice for demanding environments found in utility sectors, commercial facilities, and heavy industrial settings where durable and high-efficiency terminations are paramount. Its rating for a maximum of 35kV signifies its suitability for medium-voltage power applications. For ease of inventory management and quick identification during installation or maintenance, the lug is marked with a brown color code and a die code of 87. This specific die code is crucial for ensuring the correct crimping die is used during installation, which is vital for achieving optimal electrical and mechanical performance. The lug's compatibility with standard 1/2-inch bolt configurations allows for seamless integration into existing electrical infrastructure, including power distribution panels, switchgear, and heavy machinery, where consistent and non-negotiable electrical performance is a fundamental requirement.
  • Rated for 35kV maximum voltage applications
  • Accommodates 500 kcmil wire size
  • 1/2-inch bolt mounting for secure connections
  • Silver-plated copper for low-resistance conductivity
  • Peep hole for visual inspection of wire insertion depth
  • Brown color and die code 87 for easy inventory identification
  • Manufactured by ABB - Installation Products (US origin)

Specifications

Color
Brown
Connection Type
One-Hole Lug
Connection Type
Lug
Connection Type
Bolt
Insulation
None
Material
Copper
Material
Copper with Silver Plating
Material
Copper (Silver Plated)
Mounting Type
Bolt (1/2 Inch)
Mounting Type
One-Hole Lug
Mounting Type
Bolt
Number Of Holes
1
Series
54118
Size
500 kcmil
Stud Size
1/2 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.390 L
Package Weight (Metric)
0.177 kg
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Frequently Asked Questions

What wire sizes are compatible with 54118SP?

The 54118SP is compatible with wire sizes of 350 weld, 400 weld, and 500 MCM.

What material is used in the 54118SP?

The 54118SP is made of high conductivity copper.

What is the finish of the 54118SP?

The finish of the 54118SP is silver plated.

How to Install the 54118SP Connector

This guide provides step-by-step instructions for installing the 54118SP connector, ensuring proper crimping and insulation for reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Cable, 54118SP connectors, Insulation materials (adhesive pads or shrink tubing)

  1. Prepare the cable

    Strip the insulation from the cable to the specified length, ensuring not to nick the strands. Clean the cable end with a wire brush.

  2. Insert the cable into the connector

    Insert the prepared cable into the 54118SP connector until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the connector

    Place the connector in the crimping tool and compress it according to the specified markings. Ensure to follow the correct number of compressions for the connector type.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to prevent injury and ensure a clean installation.

  5. Insulate the connection

    Apply insulation to the crimped connection using either adhesive pads or shrink tubing, as specified for the cable size.

  6. Verify the installation

    Use a multimeter to check the continuity and ensure that the connection is secure and functioning correctly.

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What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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