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ABB - Installation Products 54116 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 400 kcmil, 1/2 Inch Bolt Size, Tin Plated, Die Color Code Blue, Die Code 76
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ABB Installation Products 54116 Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 400 kcmil, 1/2 Inch…

UPC: 786210541167


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Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Minimum Qty: 6

Multiplier: 6

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB Copper One-Hole Lug (SKU: 54116) is a high-performance electrical connection solution designed for demanding industrial applications. Featuring a robust copper construction with tin plating for enhanced corrosion resistance, this lug is rated for a maximum voltage of 35kV, ensuring reliable performance in high-voltage environments. The standard barrel design with a peep hole allows for easy inspection and maintenance, while the blue die code (76) simplifies inventory management. Suitable for wire sizes up to 400 kcmil, this lug provides a secure and efficient connection for power distribution systems. The 1/2-inch bolt size ensures compatibility with a wide range of equipment, making it a versatile choice for electrical contractors and engineers. Trust ABB Installation Products for dependable, high-quality electrical components that meet the rigorous demands of industrial applications.
  • High-voltage rated up to 35kV for demanding industrial applications
  • Copper construction with tin plating for corrosion resistance
  • Standard barrel design with peep hole for easy inspection
  • Accommodates wire sizes up to 400 kcmil
  • 1/2-inch bolt size for versatile compatibility

Specifications

Cable Size
400 kcmil
Color
Blue
Insulation
None
Material
Copper
Number Of Holes
1
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/2 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.5 IN x 3 IN x 3 IN
Package Dimensions (L x W x H)
8.89 cm x 7.62 cm x 7.62 cm
Package Weight (Imperial)
0.250 L
Package Weight (Metric)
0.113 kg
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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

Frequently Asked Questions

What is the wire size compatibility?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What certifications does this product have?

The product conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3 standards.

What safety standards does this product meet?

The product meets safety standards including UL 486 A and UL 486 B.

What materials are used in this product?

The product is made of high conductivity copper and is electro tin plated.

What is the maximum wire size for this product?

The maximum wire size for this product is 1000 kcmil.

What are the installation tool requirements?

Installation requires hydraulic tools like TBM6H and battery-operated tools such as BPLT6BSCR.

How should the product be installed?

The product must be installed in accordance with applicable national and local electrical codes.

Is there a visual inspection feature?

Yes, the product includes a peep hole for visual inspection of wire fit.

What is the crimp area design feature?

The product features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What is the operating temperature range?

The document does not specify an operating temperature range for this product.

How to Install the 54116 Connector

This guide provides step-by-step instructions for installing the 54116 connector, ensuring proper crimping and insulation for reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

54116 connector, Insulation materials (adhesive pad or shrink tubing), Cable (250 MCM to 1000 MCM)

  1. Prepare the cable

    Strip the insulation from the cable to the specified length, ensuring not to nick the strands. Clean the cable end with a wire brush.

  2. Insert the cable into the connector

    Insert the prepared cable end into the 54116 connector until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the connector

    Place the connector in the crimping tool and compress it according to the specified markings. Ensure to apply the correct number of compressions as indicated for the connector type.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to prevent injury and ensure a clean installation.

  5. Insulate the connection

    Apply insulation to the crimped area using either an adhesive pad or shrink tubing, following the guidelines provided for the specific cable size.

  6. Verify the installation

    Use a multimeter to check the continuity and ensure that the connection is secure and functioning properly before powering the system.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

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What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

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