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ABB - Installation Products 54109 - Copper One-Hole Lug, Standard Barrel, Max 35kV, Wire Size 1/0 AWG, 3/8 Inch Bolt Size, Tin Plated, Die Code 42, Die Color Code Pink
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ABB Installation Products 54109 Copper One-Hole Lug, Standard Barrel, Max 35kV, Wire Size 1/0 AWG, 3/8 Inch Bolt Size…

UPC: 786210541099


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Installation InstructionsSpecification SheetManufacturer Product Website

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Multiplier: 10

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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 54109 Copper One-Hole Lug (SKU: 54109) is a high-conductivity wrought copper compression connector designed for 600V to 35kV applications. Engineered for 1/0 AWG wire with a 3/8-inch bolt size, this lug delivers reliable, low-resistance terminations in power distribution, switchgear, and motor control centers. The electro tin-plated finish ensures corrosion resistance and superior conductivity, critical for harsh industrial environments. Key specifications include a maximum voltage rating of 35kV, a wire range of 1/0 AWG, and a bolt size of 3/8 inches. The pink die color code (die code 42) simplifies inventory tracking and installation verification, reducing errors in high-volume deployments. The 45° standard barrel design ensures compatibility with a wide range of electrical components, while the compression connection provides a secure, long-lasting termination. Its copper construction and tin plating provide superior conductivity and protection against oxidation, making it suitable for harsh operating conditions. The standard barrel design ensures compatibility with a wide range of electrical components. Note: Product must be installed in accordance with applicable national and local electrical codes.
  • High-conductivity wrought copper construction for superior conductivity
  • Electro tin-plated finish for corrosion resistance and long-term reliability
  • Designed for 1/0 AWG wire with 3/8-inch bolt size
  • Maximum voltage rating of 35kV, suitable for 600V to 35kV applications
  • Pink die color code (die code 42) for easy inventory tracking and installation verification

Specifications

Cable Size
1/0 AWG
Color
Pink
Connection Type
Bolt (3/8 Inch)
Connection Type
Standard Barrel
Connection Type
One-Hole Lug
Connection Type
Bolt
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Material
Copper (Tin Plated)
Mounting Type
Bolt (3/8 Inch)
Mounting Type
Bolt
Number Of Holes
1
Size
3/8 Inch Bolt
Size
Standard Barrel
Size
1/0 AWG, 3/8 Inch Bolt
Size
1/0 AWG, 3/8 Inch Bolt Size
Size
1/0 AWG
Standard
UL E9809 / UL E9809
Standard
UL E9809
Stud Size
3/8 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.060 L
Package Weight (Metric)
0.027 kg
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Frequently Asked Questions

What is the wire size compatibility?

The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.

What certifications does this product have?

The product conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3 standards.

What safety standards does this product meet?

The product meets safety standards including UL 486 A and UL 486 B.

What materials are used in this product?

The product is made of high conductivity copper and is electro tin plated.

What is the maximum wire size for this product?

The maximum wire size for this product is 1000 kcmil.

What are the installation tool requirements?

Installation requires hydraulic tools like TBM6H and battery-operated tools such as BPLT6BSCR.

How should the product be installed?

The product must be installed in accordance with applicable national and local electrical codes.

Is there a visual inspection feature?

Yes, the product includes a peep hole for visual inspection of wire fit.

What is the crimp area design feature?

The product features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.

What is the operating temperature range?

The document does not specify an operating temperature range for this product.

How to Install the 54109 Lugs

This guide provides step-by-step instructions for installing the 54109 lugs, ensuring proper cable connections and compliance with safety standards.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

54109 lugs, Cable, Insulation tubing

  1. Prepare the cable

    Strip the insulation from the cable to the specified length as indicated in the installation table. Ensure not to nick the cable strands.

  2. Insert the cable into the lug

    Clean the cable end and insert it into the 54109 lug until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the lug

    Place the connector in the crimping tool and compress it according to the markings, starting near the tongue of the connector. Ensure to follow the specified number of compressions for the lug.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to prevent injury or damage.

  5. Insulate the connection

    Apply insulation to the crimped connection using the method specified in the installation table to ensure safety and compliance.

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What accessories are available for Thomas and Betts products?

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What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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What technical support does Thomas and Betts offer?

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