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ABB - Installation Products 54106 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size #4 AWG, 1/4 Inch Bolt Size, Tin Plated, Die Code 29, Die Color Code Gray
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ABB Installation Products 54106 Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size #4 AWG, 1/4 Inch…

UPC: 786210541068


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Installation InstructionsSpecification SheetManufacturer Product Website

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Minimum Qty: 50

Multiplier: 50

*Contact for lower quantities*

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 54106 Copper One-Hole Lug is a precision-engineered electrical connector designed for high-voltage applications up to 35kV. Constructed from high-conductivity copper, it ensures minimal electrical resistance and efficient current transfer in demanding industrial environments. The lug features a tin-plated finish, providing enhanced corrosion resistance and long-term reliability in harsh conditions such as substations, switchgear, and machinery. Its standard barrel design includes a peep hole, allowing for visual confirmation of proper wire insertion and seating during installation, which helps prevent installation errors and ensures consistent performance. The 1/4-inch bolt size provides a secure fastening mechanism, compatible with standard hardware, while the lug is rated for #4 AWG wire, ensuring compatibility with common conductor sizes in power distribution systems. The gray color code (Die Code 29) serves as a quick visual identifier, simplifying inventory management and reducing the risk of misselection in large-scale installations. This lug is part of ABB’s 54100 Series, a trusted line of connectors known for durability and performance in critical applications. Designed for use in renewable energy projects, heavy industrial equipment, and other high-integrity electrical systems, the 54106 delivers high dielectric strength and low contact resistance, maintaining electrical integrity even under extreme operating conditions. It is compatible with standard crimping tools, ensuring ease of installation and consistent crimp quality across multiple applications. The lug’s construction and materials meet stringent industry standards, making it a reliable choice for professionals requiring dependable connections in high-voltage environments.
  • Rated for 35kV maximum voltage for high-voltage applications
  • Tin-plated copper construction for corrosion resistance and conductivity
  • Standard barrel with peep hole for visual wire insertion verification
  • Accommodates #4 AWG wire and 1/4-inch bolt size
  • Gray color code (Die Code 29) for easy identification

Specifications

Cable Size
4 AWG
Color
Gray
Insulation
None
Material
Copper
Number Of Holes
1
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
1/4 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.020 L
Package Weight (Metric)
0.009 kg
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Frequently Asked Questions

What is the wire size compatible with product 54106?

The product is compatible with #4 AWG wire size.

What material is used in product 54106?

Product 54106 is made of high conductivity copper.

What is the finish of product 54106?

The finish of product 54106 is tin plated.

How to Install the 54106 Standard Barrel Lug

This guide provides step-by-step instructions for installing the 54106 standard barrel lug, ensuring proper cable connections and safety.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Standard barrel lugs (54106), Cable (4/0 AWG), Insulation tubing

  1. Prepare the cable

    Strip the insulation from the cable to the length specified in the installation table. Be careful not to nick the cable strands.

  2. Insert the cable

    Clean the cable end with a wire brush, then insert it into the barrel lug until it stops. Inspect through the inspection peep hole to confirm the cable is fully inserted.

  3. Crimp the connector

    Place the connector in the crimping tool and compress it between the markings, starting near the tongue of the connector. Ensure to follow the specified number of compressions for the lug type.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to prevent injury.

  5. Insulate the connection

    Use the appropriate insulation method as specified in the installation table to cover the crimped connection.

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Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

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