ABB Installation Products 35PCJ1H1230 35kV Power Cable Joint Style 1, Cable Insulation Diameter 0.850 inch to 1.050 inch.…
UPC: 783786038930
Contact for Pricing
Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.
Overview
- 35kV rated power cable joint
- Accommodates 0.850" to 1.050" cable insulation diameter
- Includes aluminum compression lug
- Compatible with #1/0 AWG or 50 mm² conductors
- ABB Installation Products, Style 1
Specifications
Application | For Direct Burial, Vault, Submersible and Other Severe Service Applications |
Color | Black |
Conductor Range | #1 STR AWG , 1/0 SOL AWG |
Connection | Compression |
Connection Type | Power Cable Joint |
Insulation | Yes |
Material | Aluminum |
Material | EPDM Rubber |
Material | Aluminum Compression Lug |
Number Of Conductors | 2 |
Series | Style 1 |
Size | 14-3/8 inch long |
Size | 0.850-1.050 inch Cable Insulation Diameter, #1/0 AWG / 50 mm² Compact Conductor |
Size | Conductor Size AWG or kcmil, Compressed Stranded #1/ Compacted Solid 1/0 /mmSquared Compact 50 |
Special Features | Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable |
Standard | IEEE Standard 404 |
Type | Power Cable Joint |
Voltage Rating | 35kV |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 0.01 IN x 0.01 IN x 0.01 IN |
Package Dimensions (L x W x H) | 0.0254 cm x 0.0254 cm x 0.0254 cm |
Package Weight (Imperial) | 1.0000 L |
Package Weight (Metric) | 0.4540 kg |
35PCJ2J1230
35kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded #1/Solid 1/0.15PCJ1K1310
15kV Power Cable Joint Style 1, Cable Insulation Diameter 1.090 inch to 1.310 inch. Aluminum compression lug. Conductor Size AWG or kcmil, Compressed Stranded 400 /Compacted Solid 450 /mmSquared Compact 240.
35PCJ1J1240-S
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cold-Shrinkable Jacket Seal Included.35PCJ1L1300-S
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 350. Cold-Shrinkable Jacket Seal Included.35PCJ1P1410-S
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.725 inch to 1.935 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Cold-Shrinkable Jacket Seal Included.
15PCJ2H1270-F1240
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 /Solid 250. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.
69TCJS4-5-4Q
69 kv, Transmission Cable Joint, Housing Type - Shieldbreak, Housing Style 4, Housing Size 5, - 4Q35PCJ1L1270-S
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Stranded 4/0 /Solid 250. Cold-Shrinkable Jacket Seal Included.Frequently Asked Questions
When should a copper compression connector be used?
A copper compression connector is suitable for splicing copper conductors to copper conductor only. Do not use copper connectors on aluminum conductors.
When should an aluminum compression connector be used?
An aluminum compression connector is suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor.
What is the short-time current rating for PCJ cable joints?
The short-time current rating is equal to that of the cable rating, up to 35 kA.
What is the continuous current rating of PCJ power cable joints?
The continuous current rating of PCJ power cable joints is equal to that of the cable rating.
Which industry standards do PCJ cable joints meet?
The shield design meets IEEE 592 standard, and connectors meet ANSI 119.4 Class A and Class 3 ratings. Electrical ratings meet IEEE 404.
What are the two styles of PCJ power cable joints?
Style 1 is for straight splicing of two similar cables. Style 2 includes separate cable adapters for transition splicing between two different cable sizes.
What types of conductors are compatible with PCJ cable joints?
PCJ cable joints can be used with copper or aluminum conductors. They support a wide range of sizes up to 1250 kcmil.
What voltage classes are available for PCJ cable joints?
Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.
What are Elastimold PCJ power cable joints used for?
They are used for straight splicing of two similar cables or transition splicing of different cable sizes. They provide a permanent, fully shielded, fully submersible splice.
What are Elastimold PCJ power cable joints used for?
They are used for straight splicing of two similar cables or transition splicing of different cable sizes. They provide a permanent, fully shielded, fully submersible splice.
How to Install the 15/25/35PCJ1 Straight Joint
This guide provides step-by-step instructions for installing a permanent, fully shielded, and submersible straight joint for aluminum and/or copper conductor, wire shielded cables. Ensure all safety precautions are followed.
Estimated time: 1h 30m
Tools needed:
Wire brush, Crimping tool, Cable stripping tool, Utility knife, Deburring tool, Measuring tape
Supplies needed:
Joint Housing, Splice (Conductor Contact), Lubricant (DO NOT SUBSTITUTE), Appropriate electrical connector, #14 AWG copper wire or equivalent, Jacket sealing kit (if applicable), Jacket restoration kit (if applicable), HV insulated caps or connectors (if replacing shipping covers)
- Prepare Cables for Jointing
Overlap both cables and cut them to 12 inches (305mm) from the joint's centerline to ensure sufficient shield wire length. Remove the cable jacket of Cable 1 to 34 inches (865mm) and Cable 2 to 20 inches (510mm). Fold back the shield wires on both cables. Cut both cables precisely at the joint's centerline.
- Prepare Cable 1 and Store Joint Housing
Taper the edge of Cable 1's insulation from 1/2 inch (13mm) to 1-1/2 inches (38mm). Clean and then lubricate the insulation shield of Cable 1. Lubricate the inside bore of the joint housing on both ends. Slide the joint housing onto Cable 1, pushing it up to the shield wires.
- Prepare Cables for Splice Installation
Using the provided stripping guide, carefully remove the cable insulation and then the insulation shield from both Cable 1 and Cable 2. WARNING: Do not cut or nick the cable insulation or conductor, as this could lead to assembly failure.
- Install the Splice
If using aluminum conductors, wirebrush them thoroughly and immediately insert them into the splice. Crimp the splice following the recommendations provided with the splice kit. Wipe off any excess inhibitor (if applicable) from the splice. Verify that the distance between the cable insulations does not exceed 5-1/4 inches (133mm); if it does, redo the assembly. Remove any sharp protrusions or burrs created during crimping from the splice and the surrounding joint assembly area. Clean the cables where indicated and then lubricate them in the direction of the arrows to create a build-up or ramp of lubricant at the edge of the insulation shield.
- Complete Joint Assembly
Slide the joint housing into its final position, ensuring proper placement by observing and equalizing the deformation of the joint ends caused by the underlying cable insulation shield. Reshape the shield wires and securely attach them to the ends of the joint. Insert one of the shield wires from Cable 1 (if #14 AWG or larger) through the joint grounding eye. Repeat this for Cable 2. If shield wires are smaller than #14 AWG, use a separate #14 AWG copper wire or equivalent for grounding. Connect the joint grounding wires and the remaining shield wires using an appropriate connector. If applicable, reconstruct the cable jacket over both cables and the joint housing.
- Seal or Restore Cable Jacket (If Applicable)
WARNING: If one or both of the cables being joined are jacketed, it is crucial to seal the ends of the jacket or completely restore the jacket across the joint. Follow standard operating procedures or instructions provided with compatible jacket sealing or restoration kits to ensure appropriate jacket seals or restoration.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.