ABB - Installation Products 160DRG-CS972 - 200 Amp, 15kV, Insulated Cap with Ground, with attached Alligator Clip.
ABB - Installation Products

160DRG-CS972

UPC: 783786469499


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Overview

The ABB 160DRG-CS972 is a 15kV, 200 Amp loadbreak-rated insulated cap designed for medium-voltage electrical systems. This fully shielded, fully submersible connector is engineered for energized operation on 15kV class loadbreak systems, meeting ANSI/IEEE Standard 386 requirements. The unit features a molded EPDM rubber construction with an integrated #14 AWG ground lead and attached alligator clip for secure grounding. It includes an all-brass probe and is hot stick operable, enabling safe remote handling in utility and industrial environments. The 160DRG-CS972 dead-ends mating Elastimold products including 1601A4 bushing inserts, 164FT feed thru units, 1602A3R feed-thru inserts, and 164 series junctions. Key electrical ratings include 8.3kV phase-to-ground operating voltage, 14.4kV phase-to-phase, 95kV BIL impulse withstand, 34kV AC one-minute withstand, and 53kV DC 15-minute withstand. The continuous and loadbreak current rating is 200 Amps with 10kA symmetrical momentary and fault close capability for 10 cycles. Supplied with lubricant and installation instructions, this ABB product (SKU 160DRG-CS972) provides reliable insulation and grounding for maintenance, testing, and connection tasks in high-voltage applications.
  • 15kV, 200 Amp loadbreak-rated insulated cap for medium-voltage systems
  • Fully shielded, fully submersible, hot stick operable design
  • Integrated #14 AWG ground lead with attached alligator clip
  • Meets ANSI/IEEE Standard 386 with 95kV BIL impulse withstand
  • Compatible with Elastimold 1601A4, 164FT, 1602A3R, and 164 series junctions

Specifications

Application
15 kV, 200 Amps
Connection Type
Alligator Clip
Current Rating
200 A
Material
Insulated
Series
160 Series
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Insulated Cap
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
1.5000 L
Package Weight (Metric)
0.6800 kg
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Frequently Asked Questions

What are the key features of the 160DRG insulated cap?

It is a fully shielded, fully submersible, hot stick operable, separable insulated connector designed for energized operation, including an integral ground lead.

What is the one-minute AC withstand voltage?

The one-minute AC withstand voltage for the 160DRG is 34kV.

What items are included in the 160DRG kit?

Each kit contains one 160DRG insulated cap, one 82-08 lubricant, and one IS-0892 installation instruction.

What is the momentary and fault close current rating?

The momentary and fault close current rating for the 160DRG is 10kA Symmetrical for 10 cycles.

What is the continuous and loadbreak current rating?

The 160DRG has a continuous and loadbreak current rating of 200 Amp.

What is the corona extinction voltage?

The corona extinction voltage for the 160DRG is 11kV AC at 3pC sensitivity.

What is the 15-minute DC withstand voltage?

The 15-minute DC withstand voltage for the 160DRG is 53kV.

What is the Basic Impulse Level (BIL) withstand rating?

The 160DRG has a 95kV BIL impulse withstand rating (1.2 x 50 microsecond wave).

What is the maximum phase-to-phase operating voltage?

The maximum phase-to-phase operating voltage for the 160DRG is 14.4kV.

What is the maximum phase-to-ground operating voltage?

The maximum phase-to-ground operating voltage for the 160DRG is 8.3kV.

How to Install the 160DRG/167DRG Insulated Cap

This guide details the installation of the 160DRG and 167DRG insulated caps, designed for insulating, shielding, and watersealing ELASTIMOLD 15kV class loadbreak bushing interfaces. Ensure all apparatus is de-energized before beginning installation.

Estimated time: 15m

Tools needed:

Hotstick

Supplies needed:

160DRG/167DRG Insulated Cap with Ground Lead, Lubricant

  1. Connect Grounding Wire

    Connect the free end of the electrostatic grounding wire to the system ground. Leave enough slack for hot-stick operation of the insulated cap. Train the electrostatic grounding wire so it does not contact the bushing interface during operation.

  2. Prepare Insulated Cap

    Remove the protective cover from the insulated cap. Lubricate the cap’s internal mating surface using only the supplied lubricant or ELASTIMOLD approved lubricants; do not substitute. Keep the internal mating surface free from dirt and grime. Always replace the protective cover when the cap is not in use.

  3. Install Insulated Cap onto Bushing

    Firmly attach a hotstick to the insulated cap pulling eye. Insert the male contact of the insulated cap into the loadbreak bushing, and push it home with a fast, firm, straight motion. Make certain the cap is fully mated, with the locking ring seated. Detach the hotstick from the insulated cap.

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