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ABB - Installation Products 15PCJ1LM1380 - 15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.280 inch to 1.430 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.

ABB Installation Products 15PCJ1LM1380 15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter…

UPC: 783786453221


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Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB 15PCJ1LM1380 is a Style 1 power cable joint engineered for 15kV medium-voltage applications with stranded aluminum conductors. This joint is specifically designed to accommodate cable insulation diameters ranging from 1.280 inches to 1.430 inches, ensuring compatibility with 750 AWG stranded aluminum conductors—a standard size in medium-voltage power distribution systems. The single-piece housing design eliminates multi-part assembly steps, reducing installation time and minimizing potential errors during splicing operations. Key specifications include a dimensional range of 14 3/8" (A) by 2 25/32" (B) for the housing, providing a secure fit for the specified cable insulation range. The joint is part of ABB's Installation Products division, which delivers reliable solutions for electrical infrastructure. Included components are the housing (15PCJ1-W), connector (02403XXX), lubricant tube (82-08), installation instructions (IS-0332, IS-0179, IS-0181, IS-0180, IS-0182, or IS-0370), and a crimp chart (CC-038, CC-042, or CC-039). This product is ideal for industrial power systems, utility distribution networks, and other applications requiring dependable medium-voltage cable terminations. The Style 1 design ensures both electrical insulation and mechanical protection for cable splices, preventing moisture ingress and electrical arcing. The joint's dimensional data is standardized for compatibility with specified cable types, and the catalog provides clear selection guidance for conductor sizes and insulation ranges. The product is categorized under UNSPSC code 39121452 as an electrical cable accessory, specifically a splice or connector.
  • Designed for 15kV medium-voltage applications with stranded aluminum conductors
  • Accommodates cable insulation diameters from 1.280" to 1.430"
  • Single-piece housing simplifies installation and reduces errors
  • Includes housing, connector, lubricant, instructions, and crimp chart
  • Ideal for industrial power systems and utility distribution networks

Specifications

Application
For Direct Burial, Vault, Submersible and Other Severe Service Applications
Color
Black
Conductor Range
750 kcmil
Connection
Compression
Insulation
Yes
Material
EPDM Rubber
Material
Aluminum Conductor, Single-Piece Housing
Number Of Conductors
2
Series
15PCJ1
Size
14-3/8 inch long
Size
Conductor Size AWG Stranded 750, Insulation Diameter 1.280-1.430 inch
Special Features
Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable
Standard
IEEE Standard 404
Type
Power Cable Joint
Voltage Rating
15 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.5000 L
Package Weight (Metric)
1.1340 kg
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.

15PCJ2N1410-N1380

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 1000. Cable Insulation Diameter 1.515 inch to 1.780 inch. Aluminum Conductor. Conductor Size AWG Stranded 750.
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.

15PCJ1H2240

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.850 inch to 1.050 inch. Copper Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.980 inch to 1.180 inch. Copper Conductor. Conductor Size AWG Solid 500.

15PCJ1J2310

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 0.980 inch to 1.180 inch. Copper Conductor. Conductor Size AWG Solid 500.
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Solid 750.

15PCJ1L1360

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.180 inch to 1.465 inch. Aluminum Conductor. Conductor Size AWG Solid 750.
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Solid 750.

15PCJ1K2360

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Solid 750.
15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Conductor. Conductor Size AWG Solid 1000.

15PCJ1M2400

15kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.370 inch to 1.630 inch. Copper Conductor. Conductor Size AWG Solid 1000.
15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.

15PCJ2J1240-F1240

15kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.640 inch to 0.820 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.
35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.

35PCJ1K2240

35kV Power Cable Joint Style 1 with Single Piece Housing, Cable Insulation Diameter 1.090 inch to 1.310 inch. Copper Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.

Frequently Asked Questions

What cable types are compatible with PCJ power cable joints?

They are designed for UD cable with concentric neutral and extruded insulation shielding. They also work with fabric-tape shielded or lead-jacketed cables using proper adapters.

Can copper connectors be used on aluminum conductors?

No, copper compression connectors are suitable for copper-to-copper connections only and should not be used on aluminum conductors.

What connector type is used for aluminum to copper splicing?

Kits include aluminum compression connectors suitable for splicing aluminum conductor to aluminum conductor or aluminum conductor to copper conductor.

What conductor types are compatible with PCJ joints?

The joints can be used with copper or aluminum conductors, supporting a wide range of sizes up to 1250 kcmil.

What are the two styles of PCJ power cable joints?

Style 1 is for straight splicing of two similar cables. Style 2 uses separate cable adapters for transition splicing between different cable sizes.

What is the continuous current rating for PCJ joints?

The continuous current rating for PCJ power cable joints is equal to that of the cable rating.

What is the short-time current rating for PCJ joints?

The short-time current rating is equal to that of the cable rating, up to 35 kA.

What voltage classes are available for PCJ joints?

Elastimold PCJ power cable joints are available in 15 kV, 25 kV, and 35 kV classes.

What is the phase-to-ground voltage for the 15 kV class?

For the 15 kV class, the phase-to-ground voltage is 8.7 kV.

What is the BIL impulse withstand for the 35 kV class?

The 35 kV class has a BIL impulse withstand of 300 kV (1.2 x 50 μsec. wave).

How to Install the 15PCJ1LM1380 Single Core Joint

Installation guide for the 15PCJ1LM1380 single core joint for extruded solid dielectric cables.

Estimated time: 1h

Tools needed:

Screwdriver, Wire strippers, PVC tape, Cleaning solvent, Clean cloth, Lubricant, Soldering iron or constant force spring tool, Heat gun

Supplies needed:

Joint Housing, Conductor splice, Flat copper braid, Mastic tape, Heat shrink tubing

  1. Prepare the Cables

    Train cables into position and square cut. Remove jackets to specified dimensions. Carefully remove metallic screen and secure ends with PVC tape. Remove non-metallic screen, bevel Cable 1, and cut insulation to 'E' dimension without removing it. Install PVC tape marker on Cable 2 to dimension 'B'.

  2. Prepare and Store the Joint Housing

    Apply PVC tape over the metallic screen. Install a different color PVC tape marker on Cable 1 to dimension 'B'. Lubricate both cable entrances of the splice housing. Clean and lubricate Cable 1 insulation, non-metallic screen, and PVC taped portion. Store the housing onto Cable 1 up to the jacket, ensuring the metallic screen is covered with PVC tape to prevent housing damage.

  3. Remove Cable Insulation and Install Connector

    Remove cable insulation from both cables without nicking. Wire brush exposed conductors. Insert conductors into the conductor splice, ensuring they are fully seated. Crimp the conductor splice according to the provided chart. Remove any sharp protrusions or burrs and clean the area. Wipe off excess inhibitor.

  4. Clean and Lubricate Core Surfaces

    Clean the conductor, connector, and Cable 2 insulation surfaces with cleaning solvent and a clean cloth, wiping towards the screen end. Lubricate cable insulation surfaces using the supplied lubricant, wiping towards the screen end to create a ramp.

  5. Install the Joint Housing

    Slide the joint housing over the crimp connector into its final position. Ensure the distance 'X' between the joint housing and the PVC tape marker is equal on each side. Remove PVC tape to expose 25mm of copper tape.

  6. Restore Screen and Outer Jacket

    Wrap flat copper braid around each joint housing, overlapping onto the metallic tape screen by 20mm on each side. Attach the braid ends to the metallic tape screen by soldering or using a constant force spring. Lightly sand the outer surface of the jacket on both cables for 130mm and heat for 15 seconds. Wrap two layers of mastic tape at the edge of the jacket on both cables. Position the heat shrink from Cable 1 over the center of the assembly and shrink it from the center outwards.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.