ABB Signature Partner Distributor (Electrification)
ABB - Electrification ZLS101 - The ZLS101 is a Add-on adapter 18mm wide, can be plugged on busbar cover ZLS100. To mount conventional DIN devices with 45 mm cap size. – bag containing 10 items
More images

ABB Electrification ZLS101 The ZLS101 is a Add-on adapter 18mm wide, can be plugged on busbar cover ZLS100. To…


Documents & Media
Specification SheetManufacturer Product WebsiteService Manual

Contact for Pricing

Call +1 (262) 252-1600 (toll-free 877-268-3700) or email [email protected] for pricing and availability.

Overview

The ABB ZLS101 Add-on Adapter (SKU: ZLS101) is a precision-machined accessory designed to expand the mounting capabilities of ABB’s Smissline E1.2 series busbar systems. Each package contains 10 units, delivering an economical solution for panel builders and electrical installers working on industrial, commercial, or utility applications. Engineered for seamless compatibility with ABB’s E1.2 series busbar systems, the ZLS101 ensures direct integration with existing electrical enclosures and distribution units. Its compact dimensions (10mm height x 10mm width x 35mm depth) and lightweight construction (24g per unit) allow for efficient space utilization without compromising system integrity. The ZLS101 is optimized for modular electrical systems requiring flexible expansion. Its design supports conventional DIN devices with a 45mm cap size, making it ideal for upgrading or expanding electrical systems in control panels, power distribution units, and industrial automation setups. The adapter’s compatibility with the ZLS100 busbar cover ensures a plug-and-play installation, reducing labor time and minimizing the risk of misalignment or improper mounting. Key specifications include: - Width: 18mm (adapter), 10mm (product net width) - Height: 10mm - Depth/Length: 35mm - Weight: 24g per unit - Compatibility: Plugs onto ZLS100 busbar cover - Mounting: Supports conventional DIN devices with 45mm cap size - Quantity: 10 units per package - UNSPSC Code: 39121117 Use the ZLS101 to efficiently upgrade your electrical systems with a trusted solution from ABB - Electrification.
  • 18mm-wide adapter plugs onto ZLS100 busbar cover
  • Supports conventional DIN devices with 45mm cap size
  • Compact dimensions: 10mm height x 10mm width x 35mm depth
  • Lightweight: 24g per unit, 10 units per package
  • Compatible with ABB Smissline E1.2 series busbar systems

Specifications

Application
Mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V AC and 220 V DC. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, DC power circuits.
Size
82x110x108mm
Special Features
The ZLS101 is a Add-on adapter 18mm wide, can be plugged on busbar cover ZLS100. To mount conventional DIN devices with 45 mm cap size. – bag containing 10 items
Standard
RoHs, CSA, cUL, CE, GOST
Type
Contactors
Package Dimensions (L x W x H)
1 IN x 1 IN x 1 IN
Package Dimensions (L x W x H)
2.54 cm x 2.54 cm x 2.54 cm
Package Weight (Imperial)
0.120 L
Package Weight (Metric)
0.054 kg
SMISSLINE TP 8-module socket for the 125A system, length 144 mm (includes base and cover). The pluggable socket system is completely finger safe (IP2XB) together with the socket end piece

ZLS908

SMISSLINE TP 8-module socket for the 125A system, length 144 mm (includes base and cover). The pluggable socket system is completely finger safe (IP2XB) together with the socket end piece
Rigid copper bar 1750mm 32x5 solid

45103205

Rigid copper bar 1750mm 32x5 solid
TERM 3P, 250-600MCM, Bulletin HB2 (Busbar Components), Size/Dims: 153x185x59mm, Material/Finish:

HB01537

TERM 3P, 250-600MCM, Bulletin HB2 (Busbar Components), Size/Dims: 153x185x59mm, Material/Finish:
CONTEMPRA BUS BAR

CBB49

CONTEMPRA BUS BAR
Bus-Bar Tap - Straight Barrel Angle for Busbar Width 4, Wire Range 500 KCMIL 350, 925/24 Flex, 600V to 35KV, Die Color Pink

251-31446-10

Bus-Bar Tap - Straight Barrel Angle for Busbar Width 4, Wire Range 500 KCMIL 350, 925/24 Flex, 600V to 35KV, Die Color Pink
BO3 DIST. TERMINAL BLOCKS BUSBARS

1SNA164406R2400

BO3 DIST. TERMINAL BLOCKS BUSBARS
Starter pack Touch proof with 46 Modules L1,L2,L3 N Pluggable socket system SMISSLINE TP is completely fingersafe (IP2XB) together with the socket end piece

ZLS905E46-3LN

Starter pack Touch proof with 46 Modules L1,L2,L3 N Pluggable socket system SMISSLINE TP is completely fingersafe (IP2XB) together with the socket end piece
Starter pack Touch proof with 80 Modules L1,L2,L3 N Pluggable socket system SMISSLINE TP is completely fingersafe (IP2XB) together with the socket end piece

ZLS905E80-3LN

Starter pack Touch proof with 80 Modules L1,L2,L3 N Pluggable socket system SMISSLINE TP is completely fingersafe (IP2XB) together with the socket end piece

Frequently Asked Questions

What is the operating voltage range?

The device operates on 24V DC with a range of 20-28V DC.

What safety precautions should be taken?

Always ensure the device is powered off before performing maintenance or installation.

What are the product dimensions?

The product width is 300 mm, height is 300 mm, and depth is 120 mm.

What should I do if the device fails to operate?

Check the power supply and ensure all connections are secure.

What is the maximum operating temperature?

The maximum operating temperature is 60°C.

What are the installation requirements?

The product should be installed in a dry environment with proper ventilation.

What maintenance is required for the product?

Regular inspection and cleaning of the device are recommended to ensure optimal performance.

Is the product compatible with other systems?

The product is designed to be compatible with standard busbar systems.

How to Install the ZLS101 Controller

This guide provides step-by-step instructions for installing and configuring the ZLS101 Controller on a DIN rail.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors

  1. Mount the controller

    Secure the ZLS101 Controller to the DIN rail using the integrated clips. Ensure the controller is level and firmly attached.

  2. Connect the wiring

    Use terminal connectors to connect the power supply and input/output wires to the designated terminals on the ZLS101 Controller. Ensure all connections are tight and secure.

  3. Verify the connections

    Use a multimeter to check the voltage at the power terminals to ensure proper power supply. Confirm that all connections are correctly wired according to the wiring diagram.

  4. Configure the controller

    Access the configuration interface of the ZLS101 Controller and input the necessary parameters for your application. Save the settings.

  5. Calibrate the controller

    Follow the calibration procedure outlined in the user manual to ensure the ZLS101 Controller operates within the required specifications.

Frequently Asked Questions about ABB - Electrification

What industries and applications are Jokab Safety products used for?

Jokab Safety products are specifically designed for machine safety applications across multiple critical industrial sectors, including Food and Beverage, Packaging, and Material Handling industries. Their safety solutions cover a wide range of machine safeguarding needs, such as safety light guards, safety controllers, safety relays, safety edges, safety mats, and two-hand control devices that protect personnel and equipment in complex industrial automation environments.

What technical support does Jokab Safety offer?

Jokab Safety offers comprehensive technical support through multiple channels, including a dedicated technical support phone line at (888) 385-1221 (Option 1) and email support at [email protected]. For advanced technical assistance, customers can contact their specialized Jokab Tech Support at (519) 982-0976 or email [email protected]. Additionally, they provide product specialist support through Jeff Leslie, who can be reached at (519) 982-0976, offering in-depth application and technical guidance.

What are the main product lines offered by Jokab Safety?

Jokab Safety offers a comprehensive range of machine safety products including safety light guards (Orion), safety controllers (Pluto), safety relays (Sentry), safety edges, safety contact mats, safety locks (Gkey), and safety sensors with OSSD and DYNlink interfaces. Their product lines are specifically designed for industrial applications in food and beverage, packaging, and material handling industries, providing robust safety solutions for machine guarding and personnel protection.

What are the key features of Jokab Safety products?

Jokab Safety products offer comprehensive industrial safety solutions with key features including: highest safety certification levels (up to PL e/Cat 4), extensive fault detection, multiple safety device types (optical safety devices, pressure sensitive devices, sensors, switches, locks, emergency stops), and innovative DYNlink technology that reduces cable requirements and simplifies installation. Their products are certified, verified, and compatible with major industrial automation systems like B&R, featuring easy M12 connector connections and a wide range of adapters to streamline safety implementation.

What certifications and standards do ABB - Electrification products comply with?

ABB - Electrification products comply with a comprehensive range of international certifications and standards, including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products meet critical international standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, and marine classification standards from Bureau Veritas, DNV, and Lloyd's Register of Shipping.

What industries and applications are ABB - Electrification products used for?

ABB - Electrification products are engineered for critical applications across multiple industries, including Energy, Oil & Gas, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their solutions cover essential electrical infrastructure needs such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems designed for high-reliability environments with a strong focus on sustainability, efficiency, and safety.

What technical support does ABB - Electrification offer?

ABB - Electrification offers comprehensive technical support through multiple channels, including a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services encompass 24/7/365 emergency services, on-site support, remote monitoring and diagnostics, installation and commissioning, equipment assessments, repair coordination, and multi-vendor technical assistance. Customers can also access resources like personnel safety training, disaster recovery support, and service agreements tailored to their specific electrification needs.

What are the main product lines offered by ABB - Electrification?

ABB - Electrification offers a comprehensive range of electrical distribution and protection products, including circuit monitoring systems, panelboards, switchgear, motor control centers, circuit breakers, softstarters, and power distribution solutions. Key product lines span low and medium voltage applications across utilities, commercial, industrial, healthcare, and manufacturing sectors, with specialized offerings like the ReliaGear® panelboards, SMISSLINE TP bus systems, and Ekip UP protection and metering relays.

What are the key features of ABB - Electrification products?

ABB - Electrification products feature advanced integrated design elements that enhance industrial performance and reliability. Key features include harmonics and EMC design, integrated DC choke, removable terminals for fast installation, USB ports for troubleshooting, and integrated Safe Torque Off (STO) functionality. The products deliver superior motor control capabilities, support both induction and permanent magnet motors, and offer robust operational features like side-by-side mounting without derating and operation at temperatures up to 45°C. Additionally, ABB's Electrification solutions emphasize digital innovation, with technologies like Novolink enabling predictive maintenance, enhanced analytics, and seamless system integration.

What communication protocols do ABB - Electrification products support?

ABB - Electrification products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with support for various network topologies and high-speed data transmission up to 100 Mbps.