ABB - Electrification Signature Partner Distributor
ABB - Electrification TF42-24 - The TF42-24 thermal overload relay is an economic electromechanical protection device for the main circuit. It offers reliable and fast protection for motors in the event of overload or phase failure. The device has trip class 10. Further features are the temperature compensation, trip contact (NC), signal contact (NO), automatic- or manual reset selectable, trip-free mechanism, STOP function and a trip indication. The overload relays are connected directly to the block contactors. Single mounting kits are available as accessory.
ABB - Electrification

TF42-24


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Specification Sheet

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Overview

The ABB TF42-24 thermal overload relay (SKU: TF42-24) is a cost-effective electromechanical protection device designed for direct mounting on ABB AF09 to AF38 series block contactors. This three-pole relay uses bimetal tripping elements to provide reliable motor protection against overload and phase failure, complying with IEC/EN 60947-4-1 standards. The TF42-24 features a Trip Class 10 rating, ensuring precise response to overcurrent conditions with a response time of 4-10 seconds for currents between 1.05 and 1.2 times the rated current. Key protective functions include phase loss sensitivity, temperature compensation for ambient temperature variations (-25°C to +60°C), and a trip-free mechanism that prevents relay reset during fault conditions. The device offers operational flexibility with selectable manual or automatic reset modes, allowing configuration based on application requirements. A dedicated STOP function enables immediate motor shutdown, while a clear trip indicator on the front panel facilitates quick fault diagnosis. Electrical specifications include main circuit connections for rigid conductors (1.5-2.5 mm² or 2.5-10 mm²) and flexible conductors with insulated ferrules (2.5-4 mm² or 4-6 mm²). Auxiliary circuit connections accommodate 1 or 2 x 0.75-4 mm² rigid conductors and 1 or 2 x 0.75-2.5 mm² flexible conductors with ferrules. The relay operates at altitudes up to 2000 meters and includes both normally closed (NC) trip contacts (95-96) and normally open (NO) signal contacts (97-98) for monitoring and control purposes. The TF42-24 is certified for use in potentially explosive atmospheres (ATEX) and is suitable for both three-phase and single-phase applications. Single mounting kits are available for DIN rail (35 mm) installation. With current ranges from 0.10A to 38.0A, this relay provides comprehensive motor protection across industrial applications including pumps, conveyors, and HVAC systems.
  • Trip Class 10 rating for precise overload protection (4-10s response at 1.05-1.2x rated current)
  • Phase loss sensitive per IEC/EN 60947-4-1 for three-phase and single-phase applications
  • Selectable manual or automatic reset with trip-free mechanism for safety
  • Temperature compensation (-25°C to +60°C) for consistent accuracy
  • Direct mount on ABB AF09 to AF38 contactors with DIN rail mounting kit available

Specifications

Ambient Air Temperature
Operation -25 ... +60 °C / Operation Compensated -25 ... +60 °C / Storage -50 ... +80 °C
Application
Mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V AC and 220 V DC. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, DC power circuits.
Product Name
Thermal Overload Relay
Series
TF42-24
Size
82x110x108mm
Special Features
The TF42-24 thermal overload relay is an economic electromechanical protection device for the main circuit. It offers reliable and fast protection for motors in the event of overload or phase failure. The device has trip class 10. Further features are the temperature compensation, trip contact (NC), signal contact (NO), automatic- or manual reset selectable, trip-free mechanism, STOP function and a trip indication. The overload relays are connected directly to the block contactors. Single mounting kits are available as accessory.
Standard
RoHs, CSA, cUL, CE, GOST
Trip Class
class 10
Type
Contactors
Voltage Rating
Auxiliary Circuit 600 V AC / DC / Main Circuit 690 V AC
Package Dimensions (L x W x H)
3.071 IN x 1.89 IN x 3.622 IN
Package Dimensions (L x W x H)
7.8003 cm x 4.8006 cm x 9.1999 cm
Package Weight (Imperial)
0.370 L
Package Weight (Metric)
0.168 kg
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The NNC75X75WH2 Halogen-Free Wide Slot Wiring Duct is used to route, protect, and manage wires near sensitive electronic equipment and in environments where heat resistance or public safety is a concern. UL 94 flame class of V-0 with a UL recognized continuous-use temperature up to 95 C (203 F). Halogen-Free, Polyphenylene Oxide (PPO). Mounting holes provided. 2.85" x 2.97" (72.4 mm x 75.4 mm) and 6.6' (2 m) long. Cover included. Color White. 5 pieces per package.

NNC75X75WH2

The NNC75X75WH2 Halogen-Free Wide Slot Wiring Duct is used to route, protect, and manage wires near sensitive electronic equipment and in environments where heat resistance or public safety is a concern. UL 94 flame class of V-0 with a UL recognized continuous-use temperature up to 95 C (203 F). Halogen-Free, Polyphenylene Oxide (PPO). Mounting holes provided. 2.85" x 2.97" (72.4 mm x 75.4 mm) and 6.6' (2 m) long. Cover included. Color White. 5 pieces per package.
DS9 RECEPTACLE POLY BLUE SIZE 5 IP 66/67/69 3P+G 150 A 480 VAC 60 Hz

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General Electric Control Products. Nema Power Devices. Ol Relay 610F8364

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Frequently Asked Questions

What is the trip class of the ABB TF42-24 thermal overload relay?

The ABB TF42-24 thermal overload relay has a trip class of 10.

Is the TF42-24 sensitive to phase loss?

Yes, the TF42-24 is phase loss sensitive according to IEC/EN 60947-4-1.

Can the reset function be set automatically or manually?

Yes, the ABB TF42-24 offers selectable automatic or manual reset.

What is the operating temperature range for the TF42-24?

The TF42-24 operates in ambient temperatures from -25 to +60 °C.

Does the TF42-24 have temperature compensation?

Yes, the ABB TF42-24 features temperature compensation.

What is the degree of protection for the TF42-24 housing?

The housing of the TF42-24 has an IP20 degree of protection.

What is the maximum operating altitude for the TF42-24?

The maximum permissible operating altitude for the TF42-24 is 2000 meters.

Does the TF42-24 have a trip-free mechanism?

Yes, the TF42-24 is equipped with a trip-free mechanism.

Is the TF42-24 suitable for three-phase applications?

Yes, the TF42-24 is suitable for three- and single-phase applications.

Can the TF42-24 be mounted on a DIN rail?

Yes, the TF42-24 can be mounted on a 35 mm DIN rail using a single mounting kit.

Mounting the ABB TF42-24 Thermal Overload Relay

Step-by-step guide for mounting the TF42-24 relay.

Estimated time: 15m

Tools needed:

Screwdriver (M4 Pozidriv 2 for main circuit, M3 Pozidriv 2 for auxiliary circuit), Torque wrench (optional, for specified torque values)

Supplies needed:

ABB AF09...AF38 block contactor (for direct mounting), Single mounting kit (for DIN rail mounting), Appropriate conductors for main and auxiliary circuits

  1. Prepare for Mounting

    Ensure the power supply to the motor circuit is de-energized. Select the mounting method: direct mounting onto an ABB AF09...AF38 block contactor or mounting on a 35 mm DIN rail using a single mounting kit.

  2. Mount the Relay

    For direct mounting, align the TF42-24 relay with the corresponding block contactor and secure it by tightening the main circuit terminal screws to the specified torque (2.5 - 2.7 Nm).

  3. Connect Main Circuit Terminals

    Strip the conductors to the specified length (12 mm for main circuit). Connect rigid conductors (1.5 to 2.5 mm² or 2.5 to 10 mm²) or flexible conductors with insulated ferrules (2.5 to 4 mm² or 4 to 6 mm²) to the main circuit terminals. Ensure proper tightening torque is applied.

  4. Connect Auxiliary Circuit Terminals

    Strip the conductors to the specified length (9 mm for auxiliary circuit). Connect rigid conductors (1 or 2 x 0.75 to 4 mm²) or flexible conductors with ferrules (1 or 2 x 0.75 to 2.5 mm²) to the auxiliary circuit terminals. Ensure proper tightening torque is applied (1 - 1.2 Nm).

  5. Verify Connections and Settings

    Double-check all electrical connections for security and correctness. Set the desired current range on the relay and select the manual or automatic reset function. Ensure the trip indication is visible.

Frequently Asked Questions about ABB - Electrification

What industries and applications are Jokab Safety products used for?

Jokab Safety products are specifically designed for machine safety applications across multiple critical industrial sectors, including Food and Beverage, Packaging, and Material Handling industries. Their safety solutions cover a wide range of machine safeguarding needs, such as safety light guards, safety controllers, safety relays, safety edges, safety mats, and two-hand control devices that protect personnel and equipment in complex industrial automation environments.

What technical support does Jokab Safety offer?

Jokab Safety offers comprehensive technical support through multiple channels, including a dedicated technical support phone line at (888) 385-1221 (Option 1) and email support at [email protected]. For advanced technical assistance, customers can contact their specialized Jokab Tech Support at (519) 982-0976 or email [email protected]. Additionally, they provide product specialist support through Jeff Leslie, who can be reached at (519) 982-0976, offering in-depth application and technical guidance.

What are the main product lines offered by Jokab Safety?

Jokab Safety offers a comprehensive range of machine safety products including safety light guards (Orion), safety controllers (Pluto), safety relays (Sentry), safety edges, safety contact mats, safety locks (Gkey), and safety sensors with OSSD and DYNlink interfaces. Their product lines are specifically designed for industrial applications in food and beverage, packaging, and material handling industries, providing robust safety solutions for machine guarding and personnel protection.

What are the key features of Jokab Safety products?

Jokab Safety products offer comprehensive industrial safety solutions with key features including: highest safety certification levels (up to PL e/Cat 4), extensive fault detection, multiple safety device types (optical safety devices, pressure sensitive devices, sensors, switches, locks, emergency stops), and innovative DYNlink technology that reduces cable requirements and simplifies installation. Their products are certified, verified, and compatible with major industrial automation systems like B&R, featuring easy M12 connector connections and a wide range of adapters to streamline safety implementation.

What certifications and standards do ABB - Electrification products comply with?

ABB - Electrification products comply with a comprehensive range of international certifications and standards, including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products meet critical international standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, and marine classification standards from Bureau Veritas, DNV, and Lloyd's Register of Shipping.

What industries and applications are ABB - Electrification products used for?

ABB - Electrification products are engineered for critical applications across multiple industries, including Energy, Oil & Gas, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their solutions cover essential electrical infrastructure needs such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems designed for high-reliability environments with a strong focus on sustainability, efficiency, and safety.

What technical support does ABB - Electrification offer?

ABB - Electrification offers comprehensive technical support through multiple channels, including a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services encompass 24/7/365 emergency services, on-site support, remote monitoring and diagnostics, installation and commissioning, equipment assessments, repair coordination, and multi-vendor technical assistance. Customers can also access resources like personnel safety training, disaster recovery support, and service agreements tailored to their specific electrification needs.

What are the main product lines offered by ABB - Electrification?

ABB - Electrification offers a comprehensive range of electrical distribution and protection products, including circuit monitoring systems, panelboards, switchgear, motor control centers, circuit breakers, softstarters, and power distribution solutions. Key product lines span low and medium voltage applications across utilities, commercial, industrial, healthcare, and manufacturing sectors, with specialized offerings like the ReliaGear® panelboards, SMISSLINE TP bus systems, and Ekip UP protection and metering relays.

What are the key features of ABB - Electrification products?

ABB - Electrification products feature advanced integrated design elements that enhance industrial performance and reliability. Key features include harmonics and EMC design, integrated DC choke, removable terminals for fast installation, USB ports for troubleshooting, and integrated Safe Torque Off (STO) functionality. The products deliver superior motor control capabilities, support both induction and permanent magnet motors, and offer robust operational features like side-by-side mounting without derating and operation at temperatures up to 45°C. Additionally, ABB's Electrification solutions emphasize digital innovation, with technologies like Novolink enabling predictive maintenance, enhanced analytics, and seamless system integration.

What communication protocols do ABB - Electrification products support?

ABB - Electrification products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with support for various network topologies and high-speed data transmission up to 100 Mbps.