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ABB - Electrification TF140DU-90 - The TF140DU-90 thermal overload relay is an economic electromechanical protection device for the main circuit. It offers reliable and fast protection for motors in the event of overload or phase failure. The device has trip class 10A. Further features are the temperature compensation, trip contact (NC), signal contact (NO), automatic- or manual reset selectable, trip-free mechanism, STOP- and Test function and a trip indication. The overload relays are connected directly to the block contactors.
ABB - Electrification

TF140DU-90


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Specification Sheet

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Overview

The ABB TF140DU-90 (SKU: TF140DU-90) is an economic electromechanical thermal overload relay designed for direct main circuit protection of electric motors. This three-pole relay utilizes bimetal tripping elements that are heated directly and indirectly by motor current. In overload conditions, the bimetal elements bend, triggering a relay release and changing the contact switching positions (95-96 / 97-98). It provides reliable protection against overload and phase failure, adhering to Trip Class 10A for timely intervention. Key features include selectable manual or automatic reset, phase loss sensitivity per IEC/EN 60947-4-1, and integrated TEST and STOP functions with front-mounted trip indication. Temperature compensation ensures consistent performance across varying ambient conditions. The TF140DU-90 is suitable for three- and single-phase applications and is designed for direct connection to ABB AF116...AF140 block contactors. Its setting range is 66 to 90A, requiring a short-circuit protective device of 200A, fuse type gG. Manufactured in the US. The device includes a normally closed (NC) trip contact and a normally open (NO) signal contact for remote monitoring. The trip-free mechanism ensures the relay cannot be held in the reset position during an overload, enhancing safety. The front-mounted trip indication provides clear visual confirmation of activation. The relay’s trip class 10A ensures it responds within 10 seconds at 6x the rated current, meeting standard protection requirements. The phase loss sensitivity complies with IEC/EN 60947-4-1, ensuring compliance with international safety standards. The relay’s compact design and direct mounting to ABB block contactors simplify installation and reduce wiring complexity. The temperature compensation feature maintains accurate tripping thresholds across a wide range of operating temperatures, from -25°C to +60°C. The TF140DU-90 is UL and cULus certified, ensuring compliance with North American safety standards.
  • Economic electromechanical protection device for main circuits.
  • Reliable protection against motor overload and phase failure.
  • Trip Class 10A for timely intervention.
  • Selectable manual or automatic reset with trip-free mechanism.
  • Direct mounting to ABB AF116...AF140 block contactors.

Specifications

Ambient Air Temperature
Operation -25 ... +55 °C / Operation Compensated -25 ... +55 °C / Storage -40 ... +70 °C
Application
Mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V AC and 220 V DC. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, DC power circuits.
Product Name
Thermal Overload Relay
Size
82x110x108mm
Special Features
The TF140DU-90 thermal overload relay is an economic electromechanical protection device for the main circuit. It offers reliable and fast protection for motors in the event of overload or phase failure. The device has trip class 10A. Further features are the temperature compensation, trip contact (NC), signal contact (NO), automatic- or manual reset selectable, trip-free mechanism, STOP- and Test function and a trip indication. The overload relays are connected directly to the block contactors.
Standard
RoHs, CSA, cUL, CE, GOST
Trip Class
class 10A
Type
Contactors
Voltage Rating
Auxiliary Circuit 440/500 V DC/V AC / Main Circuit 690 V AC
Package Dimensions (L x W x H)
5.945 IN x 6.496 IN x 5.236 IN
Package Dimensions (L x W x H)
15.1003 cm x 16.4998 cm x 13.2994 cm
Package Weight (Imperial)
2.083 L
Package Weight (Metric)
0.945 kg
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Frequently Asked Questions

What is the primary function of the TF140DU-90 thermal overload relay?

The TF140DU-90 is an economic electromechanical protection device for the main circuit, offering reliable and fast protection for motors against overload or phase failure.

What are the operating voltage requirements for the TF140DU-90?

The auxiliary circuit operates on 24V DC or AC, while the main circuit operates on 690V AC.

What is the rated operational current for the main circuit?

The rated operational current for the main circuit is 140A.

What is the setting range for the current adjustment?

The setting range for the current adjustment is from 70A to 140A.

What is the trip class of the TF140DU-90?

The trip class of this device is Class 10A.

What are the dimensions of the TF140DU-90?

The product has a net width of 55mm, a net height of 140mm, and a net depth of 110mm.

What is the ambient air temperature range for operation?

The device can operate within an ambient air temperature range of -25 to 60 degrees Celsius, with compensation at 60 degrees Celsius.

What is the number of auxiliary contacts available?

The relay is equipped with one normally closed (NC) auxiliary contact and one normally open (NO) auxiliary contact.

Does the TF140DU-90 have temperature compensation?

Yes, the device features temperature compensation.

What types of reset are available for this overload relay?

The relay offers selectable automatic or manual reset, along with a trip-free mechanism.

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