Woodhead 540012 - Box Track, Festoon Box Track - 5400, 5500
Woodhead

540012

Alternate Item Number: 1301180007

UPC: 786788626389


Documents & Media
Specification Sheet

Contact for Pricing

Overview

The Woodhead Box Track, Festoon Box Track - 5400, 5500 Series is a premium industrial cable management solution designed for heavy-duty applications where reliability and durability are paramount. Engineered by Woodhead, a trusted name in industrial connectivity and cable management, these tracks provide a robust framework for organizing, protecting, and supporting electrical and control cables in demanding environments. Whether deployed in manufacturing plants, material handling facilities, automated production lines, or logistics centers, the 5400 and 5500 Series tracks deliver unmatched performance in overhead or side-mounted configurations. At the core of this system are precision-engineered components that ensure smooth cable movement and reduced mechanical stress. The Box Track system is ideal for applications requiring complex cable routing, such as crane systems, robotic workcells, and automated guided vehicles (AGVs). By maintaining consistent cable alignment and minimizing sag or entanglement, these tracks significantly reduce wear and tear on cables and connectors, extending system lifespan and reducing maintenance costs. The 5400 and 5500 Series are part of Woodhead’s comprehensive festoon cable management portfolio, which includes intermediate cars, I-beam track systems, and standard loop configurations. These tracks are compatible with Woodhead’s intermediate cars, such as the 0542100012 Festoon Intermediate Car (supporting cable runs from 0.490 to 0.910 inches), enabling seamless integration into existing or new installations. For applications requiring a complete solution, the 5200 Standard Box Track System with 6 loops offers a pre-engineered, ready-to-install package that simplifies deployment and ensures consistent performance. Installation flexibility is a hallmark of the Woodhead Box Track system. The modular design allows for easy customization, enabling professionals to tailor the system to specific layout requirements, load capacities, and environmental conditions. Whether mounted on ceilings, walls, or structural beams, these tracks provide a secure foundation for cable runs, protecting against dust, debris, and mechanical damage. Their corrosion-resistant materials and rugged construction make them suitable for use in harsh industrial environments, including steel mills, chemical plants, and outdoor installations. Woodhead’s reputation for innovation and quality in industrial connectivity solutions is well-established, with decades of expertise in designing products that meet the rigorous demands of modern industry. The Box Track, Festoon Box Track - 5400, 5500 Series exemplifies this commitment, offering a balance of strength, precision, and adaptability. By choosing Woodhead, engineers and facility managers gain access to a system that not only meets but exceeds industry standards for cable management, ensuring operational efficiency, safety, and long-term reliability. Key benefits of the Woodhead Box Track, Festoon Box Track - 5400, 5500 Series include: - **Superior cable protection**: Reduces abrasion, kinking, and mechanical stress on cables, extending service life. - **Enhanced system efficiency**: Organizes cable runs to minimize downtime and simplify maintenance. - **Versatile deployment**: Suitable for overhead, side-mounted, or custom configurations in diverse industrial settings. - **Compatibility with Woodhead ecosystem**: Integrates seamlessly with intermediate cars, I-beam systems, and loop configurations for a cohesive solution. - **Durable construction**: Built to withstand extreme temperatures, vibrations, and corrosive environments, ensuring consistent performance. For professionals seeking a dependable cable management solution that combines engineering excellence with real-world reliability, the Woodhead Box Track, Festoon Box Track - 5400, 5500 Series stands as a benchmark in industrial cable organization and protection.
  • Heavy-duty Box Track system for industrial cable management
  • Compatible with Woodhead intermediate cars and loop systems
  • Supports overhead and side-mounted installations
  • Reduces cable wear and maintenance costs
  • Ideal for manufacturing, automation, and material handling

Specifications

Brand Name
Aero-Motive
Finish
Zinc
Load
Heavy
Sub Brand
Aero-Motive
Thickness
39.88mm (1.570")
Thickness
1.57 in
Thickness
39.88 mm
Type
Track
Box Track, Festoon End Stop

5400ES

Box Track, Festoon End Stop
Box Track, Festoon End Clamp

54212

Box Track, Festoon End Clamp
Box Track, Festoon Tow Car - 5410, with Swivel, Large

S54313

Box Track, Festoon Tow Car - 5410, with Swivel, Large
Box Track, Festoon Intermediate Car - (.490-.910")

0542100012

Box Track, Festoon Intermediate Car - (.490-.910")
Box Track, Festoon Box Track - 42x41mm

54006

Box Track, Festoon Box Track - 42x41mm
Box Track, Festoon Tow Car - 5410, with Swivel, Small

S54213

Box Track, Festoon Tow Car - 5410, with Swivel, Small
Box Track, Festoon Intermediate Car - 5410, with Swivel, Large

S54311

Box Track, Festoon Intermediate Car - 5410, with Swivel, Large
Box Track, Festoon Intermediate Car - 5410, with Swivel, Small

S54211

Box Track, Festoon Intermediate Car - 5410, with Swivel, Small
Box Track, Festoon Tow Rope

5400TR

Box Track, Festoon Tow Rope
Box Track, Festoon Joint Bracket

5400JB

Box Track, Festoon Joint Bracket
Box Track, Festoon Hanger Bracket

5400HB

Box Track, Festoon Hanger Bracket
Box Track, Festoon S Hooks

5400H10

Box Track, Festoon S Hooks

Frequently Asked Questions about Woodhead

What certifications and standards do Woodhead products comply with?

Woodhead products are certified to multiple rigorous industrial standards, including UL Listed, CSA Certified, NSF Certified, and IP69K Rated. Their wiring devices meet FDA compliance requirements for food-related applications, and are tested to international standards like JIS Z2801/ISO 22196 for antimicrobial performance. These certifications demonstrate Woodhead's commitment to safety, durability, and quality across industrial, food processing, and harsh environment applications.

What industries and applications are Woodhead products used for?

Woodhead products serve a wide range of industrial applications including manufacturing, construction sites, food and beverage processing, shipyards, utility plants, and maintenance operations. Their specialized wiring devices and outlet boxes are designed for harsh environments like wet locations, petrochemical facilities, and heavy-duty industrial settings, with specific product lines for assembly stations, workstations, and portable power needs.

What are the key features of Woodhead products?

Woodhead products feature advanced industrial-grade design with key capabilities including IP69K water resistance, FDA-compliant materials, antimicrobial silicone rubber construction, and UL/CSA certifications. Their product lines span wet-location wiring devices, heavy-duty industrial connectors, portable lighting, and control solutions engineered for extreme environments like food processing, petrochemical, and manufacturing applications.

What are the main product lines offered by Woodhead?

Woodhead offers a comprehensive range of industrial connectivity solutions, including circular connectors, cordsets, and connectivity products for automation and industrial environments. Their product lines cover multiple series such as the 29W, 35, 32G, and 1000-series connectors, which are designed for robust industrial applications with various configurations and specifications.

What communication protocols do Woodhead products support?

Woodhead products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, and DeviceNet. These protocols enable flexible connectivity across multiple industrial automation platforms, supporting high-speed data transmission and seamless network integration for diverse industrial applications.