NSI Industries IPLD500-3 - The Polaris IPLD500-3 Multi-Tap Dual-Sided Entry Connector features 3 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
NSI Industries

IPLD500-3

UPC: 662381925015

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Overview

The Polaris IPLD500-3 3-Port Dual-Sided Connector provides the simplest solution for forming a secure connection between up to three conductors in applications including cable trays, panel boards, ducts, raceways or troughs. Sized for 500 MCM - 4 AWG wires and rated for 600V, this pre-insulated connector comes pre-loaded with an oxide inhibitor and installs faster than traditional uninsulated connector options using just a hex key and torque wrench. The aluminum alloy body is wrapped in high-dielectric strength plastisol insulation, which is ergonomically molded to offer a comfortable grip, in addition to being resistant to abrasion, chemicals and UV rays. All-in-one design saves time and supplies on each job by eliminating the need for cover and taping; simply brush the conductors clean, strip back their insulation, insert one conductor into each port and secure the covered pressure screws. The IPL500-3 connector is rated for a 90 degrees Celsius operating temperature and dual rated for use with copper and/or aluminum cables, up to max AMP ratings of 1612 and 1262 respectively. Polaris pre-insulated connectors are available in a range of port numbers and configurations to fit the needs of any job, including UL-listed parallel configurations. Polaris: the original pre-insulated connector and still the brand most asked for by name.
  • Dual-Sided Wire Entry: Form secure connections between 3 conductors quickly using the double-side entry ports sized for wires between 500 MCM and 4 AWG
  • Ergonomic Design: Rounded corners and a smooth exterior finish over the abrasion-resistant plastisol insulation make Polaris connectors comfortable to grip
  • Removable Plugs: Each port and set screw comes with a secure plug to prevent debris from entering the insulated connector
  • Pre-filled Oxide Inhibitor: All 3 dual-sided entry (DSE) ports come pre-filled with an oxide inhibitor gel to prevent corrosion and provide low-contact resistance
  • Full Product Line: Polaris matches your application with multiple UL-listed parallel configurations across a range of gauges and number of ports

Specifications

Aluminum Conductor Max AMP
350 Amp
Aluminum Conductor Note
Dual Rated for use with copper and or aluminum cables. Not for use with fine-stranded, flexible cables
Application
Wire Termination
Color
Black
Copper Conductor Max
430 Amp
Environmental Conditions
90 C
Finish
Plastisol Insulated
Housing Material
Aluminum
Housing Material
Aluminium
Material
Aluminum
Number Of Conductors
3
Number Of Poles
1
Size
L=4.010 - W=2.830 - H=2.910 IN
Special Features
(3) 500 MCM-4 AWG - Dual Rated
Standard
UL 486A/B
Temperature Rating
90 C
Temperature Rating, Maximum
194 F
Temperature Rating, Maximum
90 C
Temperature Rating, Minimum
194 F
Temperature Rating, Minimum
90 C
Type
Double Sided Entry
Voltage Rating
600 V
Warranty
1 Year
Wire Size
500 MCM-4 AWG
Wire Type
Class B & C
Wire/Cable Class
Class B, Class C
Package Dimensions (L x W x H)
4.01 IN x 2.83 IN x 2.91 IN
Package Dimensions (L x W x H)
10.1854 cm x 7.1882 cm x 7.3914 cm
Package Weight (Imperial)
0.790 L
Package Weight (Metric)
0.358 kg
The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-500

The Polaris ISR-500 Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLDS500-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

IPLDS500-4

The Polaris IPLDS500-4 Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.
The Polaris IPLD500-6 Multi-Tap Dual-Sided Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-6

The Polaris IPLD500-6 Multi-Tap Dual-Sided Entry Connector features 6 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-12

The Polaris IPLD500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-8 Multi-Tap Dual-Sided Entry Connector features 8 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-8

The Polaris IPLD500-8 Multi-Tap Dual-Sided Entry Connector features 8 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLMD500-4 Multi-Tap Mountable Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLMD500-4

The Polaris IPLMD500-4 Multi-Tap Mountable Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. Mounting holes on either side of the connector allow for direct mounting to troughs, panels or wireways with 1/4†bolts. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLDS500-10 Multi-Tap Dual-Sided Entry Connector features 10 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

IPLDS500-10

The Polaris IPLDS500-10 Multi-Tap Dual-Sided Entry Connector features 10 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.
The Polaris ISR-500B Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

ISR-500B

The Polaris ISR-500B Multi-Tap In-Line Entry Connector features 2 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLD500-4B Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IPLD500-4B

The Polaris IPLD500-4B Multi-Tap Dual-Sided Entry Connector features 4 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each dual-sided port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IT-500 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 500 MCM to 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-500

The Polaris IT-500 Multi-Tap Dual-Side Entry Connector features 2 ports sized for 500 MCM to 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.
The Polaris IPLDS500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.

IPLDS500-12

The Polaris IPLDS500-12 Multi-Tap Dual-Sided Entry Connector features 12 ports sized for 500 MCM - 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. One side features stacked ports, with double-sided ports on the bottom for greater flexibility. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of tight-fitting splicing applications, including installation in small wire ways or panels.
The Polaris IT-500B Multi-Tap Dual-Side Entry Connector features 2 ports sized for 500 MCM to 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

IT-500B

The Polaris IT-500B Multi-Tap Dual-Side Entry Connector features 2 ports sized for 500 MCM to 4 AWG wires. The body is made from aluminum alloy wrapped in a layer of plastisol insulation. Each port is pre-loaded with an oxide inhibitor, with removable access plugs over the hex screws used to tighten the connections. Dual rated for use with copper or aluminum cables. Installs with a hex key and torque wrench, without any tape or additional supplies. Designed for use in a wide range of splicing applications, including installation in cable trays, panel boards, ducts, raceways or troughs.

Frequently Asked Questions

What is the operating voltage for IPLD500-3?

The IPLD500-3 operates on a voltage of 600V.

What is the temperature range for IPLD500-3?

The IPLD500-3 is rated for a temperature range of -40°C to 90°C.

What is the maximum current rating for IPLD500-3?

The IPLD500-3 has a maximum current rating of 500A.

What are the installation requirements for IPLD500-3?

The IPLD500-3 should be installed according to local electrical codes and standards.

What safety precautions should be taken with IPLD500-3?

Always follow safety guidelines and ensure the device is de-energized before installation or maintenance.

What type of connectors does IPLD500-3 use?

The IPLD500-3 uses PBTD-3-500 connectors.

Is IPLD500-3 compatible with other brands?

The IPLD500-3 is compatible with Burndy, Ilsco, and other listed brands.

What is the weight of IPLD500-3?

The IPLD500-3 weighs approximately 3.5 lbs.

How do I troubleshoot issues with IPLD500-3?

Check connections and ensure the device is properly powered and grounded.

How to Install the IPLD500-3 Controller

Step-by-step guide for installing and configuring the IPLD500-3 Controller, including wiring and calibration.

Estimated time: 45m

Tools needed:

Screwdriver, Wire strippers, Multimeter

Supplies needed:

Mounting screws, Terminal connectors, Oxide inhibitor gel

  1. Mount the controller

    Secure the IPLD500-3 controller to the designated mounting surface using the provided mounting screws. Ensure the controller is level and firmly attached.

  2. Strip wire insulation

    Using wire strippers, strip the wire insulation according to the specified lengths in the connector size chart. Ensure that the wire insulation extends at least 3/8" into the connector port.

  3. Connect the wires

    Insert each stripped conductor into a different connector port of the IPLD500-3. If oxidation is present on the conductors, clean them with a wire brush before insertion. Ensure the connector is pre-filled with oxide inhibitor gel.

  4. Secure the connections

    Tighten the pressure screws on the connectors according to the torque values provided in the installation instructions. Verify that all connections are secure and properly torqued.

  5. Calibrate the controller

    Follow the calibration procedure outlined in the user manual to ensure the IPLD500-3 is set up correctly for operation. This may involve adjusting settings based on the specific application.

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