NSI Industries GL25048B - 1 Hole Short Barrel Copper Compression Lug for Flexible Copper Cable 250 MCM - 1/2" Bolt Compression lugs for flexible copper cables are connects that have a gentle, continuous flared end to ensure ease of cable insertion of flexible and extra flexible cables such as locomotive, welding, mining cable and more. The flared end also reduces pressure on the cable strands after installation and protects them from chafing and breakage as a result of cable movement. Tin-plated for corrosion resistance. Rated 600 volts for copper cables only. Single mounting hole.
NSI Industries

GL25048B

UPC: 662381036803


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Overview

NSI Industries GL25048B is a 1-hole short barrel copper compression lug engineered for flexible copper cables rated at 250 MCM, designed to accommodate 1/2" bolts. This compression lug features a gently flared end that ensures effortless cable insertion for flexible and extra-flexible copper cables, including locomotive, welding, and mining cables. The flared design reduces pressure on cable strands after installation, minimizing chafing and breakage caused by cable movement. Tin-plated for superior corrosion resistance, the GL25048B is rated at 600 volts and is suitable exclusively for copper cables, ensuring reliable performance in demanding industrial environments. With a single mounting hole, this lug provides a secure, long-term connection ideal for high-vibration or high-stress applications. The copper construction delivers excellent conductivity, while the compression design creates a tight, gas-tight connection that resists loosening over time. Certified for use in mining, construction, manufacturing, and transportation sectors, the GL25048B offers durable, low-maintenance performance where reliability is critical. This lug is part of NSI Industries' line of compression connectors, designed to meet the rigorous demands of heavy-duty electrical systems. The 250 MCM rating ensures compatibility with large-gauge flexible copper cables, making it a versatile solution for industrial and commercial wiring applications. The short barrel design allows for compact installations in tight spaces, while the single-hole mounting simplifies installation and maintenance. The tin plating enhances durability in harsh environments, extending the service life of the connection. The GL25048B is manufactured to strict quality standards, ensuring consistent performance across all applications.
  • 1-hole short barrel design for 250 MCM flexible copper cables
  • Compatible with 1/2" bolts for secure mounting
  • Gently flared end for easy cable insertion and reduced strand damage
  • Tin-plated for superior corrosion resistance
  • Rated 600V for copper cables only

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
250 MCM (STR)
Color
Yellow
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Mounting
1/2 Mounting Hole
Number Of Holes
1
Size
L=2.48 - W=1.09 - OD=.750 - ID=.590
Special Features
250 MCM (STR) - 1/2 Mounting Hole
Standard
UL486A/B
Stud Size
1/2 IN
Type
Short Barrel - One Hole - Belled End
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
2.48 IN x 1.091 IN x 0.752 IN
Package Dimensions (L x W x H)
6.2992 cm x 2.7711 cm x 19.1008 mm
Package Weight (Imperial)
3.250 L
Package Weight (Metric)
1.474 kg
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L25048

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GL250N

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GL25048

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AL250-48

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AL250N

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SC-250

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PTO-750

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PTS750

Solid Pin Terminal for Copper and Aluminum Conductors 750 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
Solid Pin Terminal for Copper and Aluminum Conductors 600 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

PTS600

Solid Pin Terminal for Copper and Aluminum Conductors 600 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
Offset Pin Terminal 600 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

PTO-600

Offset Pin Terminal 600 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
Stranded Bi-Metallic Pin Terminal 750 MCM Stranded Bi-Metallic Pin Terminals is designed to facilitate termination of aluminum conductors. Tin-plated stranded copper pin. Connector bores are coated with oxide inhibitor. Supplied with EPDM insulating cover. UL 486B listed. Rated 600 volts.

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Stranded Bi-Metallic Pin Terminal 750 MCM Stranded Bi-Metallic Pin Terminals is designed to facilitate termination of aluminum conductors. Tin-plated stranded copper pin. Connector bores are coated with oxide inhibitor. Supplied with EPDM insulating cover. UL 486B listed. Rated 600 volts.

How to Install Copper Compression Connectors

This guide provides step-by-step instructions for installing copper compression connectors, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper compression connectors, Cable

  1. Strip the conductor

    Carefully strip the insulation from the conductor without nicking the strands, ensuring the stripped length allows for complete insertion into the connector barrel.

  2. Clean the conductor

    Use a wire brush to clean the stripped portion of the conductor, removing any oxide films to ensure a good electrical connection.

  3. Insert the conductor

    Insert the cleaned and stripped conductor completely into the connector barrel, ensuring it fills the barrel fully.

  4. Crimp the connector

    Using the appropriate crimping tool, apply pressure to crimp the connector securely onto the conductor, following the manufacturer's suggested crimp locations.

  5. Verify the connection

    Inspect the crimped connection to ensure it is secure and that there are no visible gaps or loose strands.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.