NSI Industries C-500 - Long Barrel TinnedCopperSplice500 MCM Long Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
NSI Industries

C-500

UPC: 662381037633


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Overview

The NSI C-500 is a high-conductivity copper compression splice designed for robust electrical connections. Manufactured by NSI Industries, this long barrel splice is constructed from premium copper tubing, ensuring excellent conductivity and durability. Each splice is meticulously tin-plated to provide superior corrosion resistance, extending the lifespan of your electrical infrastructure. For ease of identification and proper installation, the C-500 is clearly marked with its die index and color-coded, simplifying inventory management and field application. This connector is UL486A Listed and suitable for use at voltages up to 35KV when installed according to the cable manufacturer's voltage stress relief instructions. It is rated for a maximum temperature of 90°C and a voltage of 600V. The C-500 is specifically designed for 500 MCM conductors, with an expanded wire range of 250 MCM when used with the NSI N12ID dieless compression tool. Its internal diameter is 0.835 inches, and the outer diameter is 1.063 inches, with a total length of 4.25 inches. Serrations are incorporated to indicate precise crimp locations, ensuring a secure and reliable connection. This splice is ideal for applications requiring dependable, high-amperage connections in industrial and utility settings. Consult your current NEC manual for specific ampacity calculations based on insulation type and conductor material. The C-500 is manufactured from 99% pure copper.
  • Constructed from high-conductivity copper tubing for superior electrical performance.
  • Tin-plated for enhanced corrosion resistance and longevity.
  • Marked with die index and color-coded for easy identification and installation.
  • UL486A Listed and suitable for up to 35KV when properly installed.
  • Designed for 500 MCM conductors with an expanded range of 250 MCM (with NSI N12ID tool).

Specifications

Application
Terminate, Splice, Tap Power Connectors
Color
Brown
Conductor Range
500 MCM (STR)
Connection Type
Compression
Environmental Conditions
90 C
Finish
Tin Plated
Material
Copper
Material
Tinned Copper
Number Of Conductors
2
Number Of Poles
1
Size
L=4.25 - OD=1.06 - ID=.830
Size
500 MCM
Special Features
500 MCM (STR) - CU Splice
Standard
UL486A/B
Temperature Rating
90 C
Type
Long Barrel - CU Splice
Voltage Rating
600 V
Voltage Rating
35 kV
Warranty
1 Year
Package Dimensions (L x W x H)
4.252 IN x 0.835 IN x 0.835 IN
Package Dimensions (L x W x H)
10.8001 cm x 21.209 mm x 21.209 mm
Package Weight (Imperial)
3.420 L
Package Weight (Metric)
1.551 kg
StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-500

StandardBarrel TinnedCopperSplice500MCM Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Offset Pin Terminal 500 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

PTO-500

Offset Pin Terminal 500 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
Solid Pin Terminal for Copper and Aluminum Conductors 500 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

PTS500

Solid Pin Terminal for Copper and Aluminum Conductors 500 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
Dual Rated Aluminum Splice 1000 MCM Dual Rated Aluminum Splices are a type of aluminum compression connector that is produced from high conductivity aluminum tubing. Center stop assures proper cable installation. Electro-tin plated for corrosion resistance. Color coded and marked with die index information. Pre-filled with oxide inhibitor and capped with color coded cap.

ASC1000T

Dual Rated Aluminum Splice 1000 MCM Dual Rated Aluminum Splices are a type of aluminum compression connector that is produced from high conductivity aluminum tubing. Center stop assures proper cable installation. Electro-tin plated for corrosion resistance. Color coded and marked with die index information. Pre-filled with oxide inhibitor and capped with color coded cap.
StandardBarrel TinnedCopperSplice2 AWG Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.

SC-2

StandardBarrel TinnedCopperSplice2 AWG Standard Barrel Tinned CopperSplices is a type of copper compression connector that is produced from high conductivity copper tubing. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
Stranded Bi-Metallic Pin Terminal 500 MCM Stranded Bi-Metallic Pin Terminals is designed to facilitate termination of aluminum conductors. Tin-plated stranded copper pin. Connector bores are coated with oxide inhibitor. Supplied with EPDM insulating cover. UL 486B listed. Rated 600 volts.

PT500

Stranded Bi-Metallic Pin Terminal 500 MCM Stranded Bi-Metallic Pin Terminals is designed to facilitate termination of aluminum conductors. Tin-plated stranded copper pin. Connector bores are coated with oxide inhibitor. Supplied with EPDM insulating cover. UL 486B listed. Rated 600 volts.
1 Hole Long Barrel Copper Compression Lug 2 AWG - 5/16" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .

L256

1 Hole Long Barrel Copper Compression Lug 2 AWG - 5/16" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .
1 Hole Long Barrel Copper Compression Lug 2 AWG - 3/8" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .

L238

1 Hole Long Barrel Copper Compression Lug 2 AWG - 3/8" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. They are tin-plated to provide corrosion low contact resistance. Marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed and to cable manufacturer instructions. Temperature rating 90 degrees C. .
2 Hole Long Barrel Copper Compression Lug with Peep Hole 2 AWG - 1/2" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.

L2NP

2 Hole Long Barrel Copper Compression Lug with Peep Hole 2 AWG - 1/2" Bolt Long Barrel Copper Compression Lugs are produced from high conductivity copper tubing. Allows easy inspection of the termination to assure complete cable insertion. Tin-plated to provide corrosion and low contact resistance. Marked with die index and color coded. Listed for 35KV maximum when properly installed. Rated 600V. cULus 486A/B Listed. UL467 Listed on sizes 6 AWG - 3/0 AWG. Temperature rating 90 degrees C.
Dual Rated Aluminum Splice 350 MCM Dual Rated Aluminum Splices are a type of aluminum compression connector that is produced from high conductivity aluminum tubing. Center stop assures proper cable installation. Electro-tin plated for corrosion resistance. Color coded and marked with die index information. Pre-filled with oxide inhibitor and capped with color coded cap.

ASC350T

Dual Rated Aluminum Splice 350 MCM Dual Rated Aluminum Splices are a type of aluminum compression connector that is produced from high conductivity aluminum tubing. Center stop assures proper cable installation. Electro-tin plated for corrosion resistance. Color coded and marked with die index information. Pre-filled with oxide inhibitor and capped with color coded cap.
Solid Pin Terminal for Copper and Aluminum Conductors 350 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

PTS350

Solid Pin Terminal for Copper and Aluminum Conductors 350 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.
Offset Pin Terminal 300 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

PTO-300

Offset Pin Terminal 300 MCM All-aluminum Pin Terminals is designed for termination of both aluminum and copper conductors. The pin is offset for use in tight spaces and for ease of installation in side-by-side terminations. The solid pin is made of aluminum and is tin-plated and pre-filled with oxide inhibitor. A cover is provided for quick installation. Rated 600 Volts.

How to Install Copper Compression Connectors

This guide provides step-by-step instructions for installing copper compression connectors, ensuring secure and reliable electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Copper compression connectors, Cable

  1. Strip the conductor

    Carefully strip the insulation from the conductor without nicking the strands, ensuring the stripped length allows for complete insertion into the connector barrel.

  2. Clean the conductor

    Use a wire brush to clean the stripped portion of the conductor, removing any oxide films to ensure a good electrical connection.

  3. Insert the conductor

    Insert the cleaned and stripped conductor completely into the connector barrel, ensuring it fills the barrel fully.

  4. Crimp the connector

    Using the appropriate crimping tool, apply pressure to crimp the connector securely onto the conductor, following the manufacturer's suggested crimp locations.

  5. Verify the connection

    Inspect the crimped connection to ensure it is secure and that there are no visible gaps or loose strands.

Frequently Asked Questions about NSI Industries

How are Tork products typically installed?

Tork products are typically installed by trained technicians who follow a comprehensive commissioning process. This includes verifying the work environment, conducting electrical installation checks, performing internal and external equipment inspections, powering on the system, and executing operational tests to ensure compatibility and reliability.

What environmental ratings do Tork products have?

Tork products are designed to meet various environmental ratings, including NEMA Type 4X and Type 6, which provide protection against corrosion, windblown dust, rain, and occasional temporary submersion. These ratings ensure that Tork products can withstand harsh industrial environments while maintaining operational integrity.

What communication protocols do Tork products support?

Tork products support a comprehensive range of communication protocols, including PROFIBUS DP V1, PROFINET with dual port, EtherNet/IP with dual port, CANopen, and Modbus RTU integrated as standard. These protocols facilitate flexible network integration and high-performance communication across various industrial automation systems.

What are the key features of Tork products?

Tork products are designed with advanced features that enhance efficiency and reliability in industrial applications. Key features include integrated harmonics and EMC design for improved power quality, removable terminals for quick installation, and USB ports for easy troubleshooting. Additionally, Tork solutions emphasize user-friendly setup with application wizards and memory modules for convenient parameter management.

What are the main product lines offered by Tork?

Tork offers a diverse range of products primarily focused on industrial automation, including TORK® Photocontrols, lighting controls, and various electrical components such as enclosures, occupancy sensors, and grounding solutions. These products are designed to enhance efficiency and reliability in commercial and industrial applications.

What technical support does Tork offer?

Tork offers a comprehensive range of technical support services, including 24/7 customer support, on-site service management, and a technical hotline network. With three advanced technical support centers and over 8,000 hours of technical training conducted annually, Tork ensures certified expertise across 25+ languages to assist customers effectively. Their commitment to service is reflected in a 98% Service Level Agreement compliance rate, providing reliable support for all operational needs.

What industries and applications are Tork products used for?

Tork products are utilized across a variety of industries, including food processing, healthcare, hospitality, and manufacturing. They are designed for applications such as hand hygiene, surface cleaning, and dispensing solutions, ensuring efficiency and compliance in environments that require high standards of cleanliness and safety.

What certifications and standards do Tork products comply with?

Tork products comply with UL and cUL certifications, ensuring they meet rigorous safety and performance standards. Additionally, many models are designed to meet NEMA enclosure ratings, providing protection against environmental factors.

How are Remke products typically installed?

Remke products are typically installed through a systematic process that includes site audits to verify proper wiring, followed by remote or on-site commissioning. This commissioning involves installation verification, programming, and communication testing to ensure the system operates reliably and meets design specifications.

What accessories are available for Remke products?

Remke offers a wide range of accessories for their products, including panel mounting kits, fuse holders for voltage inputs, ferrites for communication modules, and current transformers. These accessories enhance the functionality and protection of Remke's industrial automation solutions, ensuring reliable performance in various applications.