NSI Industries AL600-58 - 1 HoleStandard BarrelAluminum Compression Lug600MCM -5/8 Bolt Standard BarrelAluminum Compression Lugs is a type ofaluminum compression connector that is produced from high conductivityaluminum tubing.Center stop assures proper cable installation.They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
NSI Industries

AL600-58

UPC: 662381030191


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Technical BulletinInstallation Instructions

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Overview

NSI Industries AL600-58 is a high-conductivity aluminum compression lug designed for 600MCM conductors with a 5/8" bolt standard barrel. Engineered from 6061T-6 aluminum alloy tubing, this lug delivers superior electrical performance with tin-plated corrosion resistance and a center stop for precise cable installation. Rated for 35KV maximum when installed per cable manufacturer specifications, it meets UL486A/B and cULus standards with a 90°C temperature rating and 600V maximum voltage (2000V max per UL486B). The die-indexed, color-coded design ensures easy identification and proper tool selection, while the pre-filled oxide inhibitor and capped design prevent contamination during storage and installation. Compatible with both copper and aluminum conductors, this compression lug is ideal for power distribution, industrial wiring, and utility applications requiring reliable, long-term connections. The AL600-58 is manufactured in Germany and distributed by Gross Automation for immediate availability. This aluminum compression lug is produced from high conductivity aluminum tubing. The center stop assures proper cable installation. They are tin-plated to provide corrosion resistance and are marked with die index and color coded for easy reference. Listed for 35KV maximum when properly installed.
  • 600MCM conductor compatibility with 5/8" bolt standard barrel
  • Tin-plated aluminum alloy (6061T-6) for corrosion resistance and low contact resistance
  • Center stop ensures proper cable installation and prevents over-insertion
  • UL486A/B and cULus listed, rated 35KV max (600V/2000V per UL486B)
  • Die-indexed and color-coded for easy tool selection and reference

Specifications

Application
Terminate, Splice, Tap Power Connectors
Cable Size
600 MCM (STR)
Color
Black
Environmental Conditions
90 C
Finish
Tin Plated Bronze
Material
Aluminum
Mounting
5/8 Mounting Hole
Number Of Holes
1
Size
L=5.11 - W=1.95 - OD=1.44 - ID=.921
Special Features
600 MCM (STR) - 5/8 Mounting Hole
Standard
UL486A/B
Stud Size
5/8 IN
Type
Standard Barrel - One Hole
Voltage Rating
600 V
Warranty
1 Year
Package Dimensions (L x W x H)
5.118 IN x 1.957 IN x 1.441 IN
Package Dimensions (L x W x H)
12.9997 cm x 4.9708 cm x 3.6601 cm
Package Weight (Imperial)
1.590 L
Package Weight (Metric)
0.721 kg
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How to Install Aluminum Compression Connectors

This guide provides step-by-step instructions for installing aluminum compression connectors, ensuring a secure and reliable electrical connection.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Wire brush

Supplies needed:

Aluminum compression connectors, Cable

  1. Select the appropriate connector

    Choose the correct lug or splice connector based on the size of the cable being installed, ensuring it matches the specifications in the provided chart.

  2. Strip the cable insulation

    Carefully strip the insulation from the conductor without nicking the strands, leaving enough length to fully insert the stripped conductor into the connector barrel.

  3. Clean the conductor

    Use a wire brush to clean the stripped portion of the conductor, removing any oxide films to ensure a good electrical connection.

  4. Insert the conductor into the connector

    Insert the cleaned and stripped conductor completely into the connector barrel, ensuring it fills the barrel completely.

  5. Crimp the connector

    Using the appropriate crimping tool, crimp the connector according to the manufacturer's specifications, ensuring the number of crimps is per side for a splice connector.

  6. Verify the connection

    Inspect the crimped connection to ensure it is secure and that there are no visible gaps or loose strands.

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