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Overview
- High-quality tin-plated copper construction for superior conductivity and corrosion resistance.
- Rated for high-voltage applications up to 35kV.
- Accommodates wire sizes up to 3/0 AWG.
- Standard barrel with peep hole for visual confirmation of wire insertion.
- Designed for 1/4-inch bolt size, ensuring a secure connection.
- Die Code 50 and Orange color code for easy identification and installation.
- Manufactured by ABB Installation Products, made in the USA.
Specifications
Cable Size | 3/0 AWG |
Color | Orange |
Connection Type | Peep Hole |
Connection Type | One-Hole Lug |
Insulation | None |
Material | Copper |
Material | Copper, Tin Plated |
Mounting Type | Bolt (1/4 Inch) |
Mounting Type | Crimp |
Number Of Holes | 1 |
Series | 54162 |
Size | 3/0 AWG |
Size | 3/0 AWG, 1/4 Inch Bolt |
Size | 3/0 AWG, 1/4 Inch Bolt Size |
Size | 3/0 AWG, 1/4" Bolt |
Standard | UL E9809 / UL E9809 |
Standard | UL E9809 |
Stud Size | 1/4 in |
Type | Standard Barrel |
Voltage Rating | 35kV |
Voltage Rating | 35 kV |
Package Dimensions (L x W x H) | 3.3 IN x 2.8 IN x 2.3 IN |
Package Dimensions (L x W x H) | 8.382 cm x 7.112 cm x 5.842 cm |
Package Weight (Imperial) | 0.070 L |
Package Weight (Metric) | 0.032 kg |

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Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.Frequently Asked Questions
What is the wire size compatibility?
The product is compatible with wire sizes ranging from 14 AWG to 1000 kcmil.
What certifications does this product have?
The product conforms to UL 486 A, UL 486 B, CSA C22.2 No. 65-18, and RoHS3 standards.
What safety standards does this product meet?
The product meets safety standards including UL 486 A and UL 486 B.
What materials are used in this product?
The product is made of high conductivity copper and is electro tin plated.
What is the maximum wire size for this product?
The maximum wire size for this product is 1000 kcmil.
What are the installation tool requirements?
Installation requires hydraulic tools like TBM6H and battery-operated tools such as BPLT6BSCR.
How should the product be installed?
The product must be installed in accordance with applicable national and local electrical codes.
Is there a visual inspection feature?
Yes, the product includes a peep hole for visual inspection of wire fit.
What is the crimp area design feature?
The product features a chamfered barrel design that helps eliminate wire hang-ups and maximizes crimp area.
What is the operating temperature range?
The document does not specify an operating temperature range for this product.
How to Install the 54162-TB Connector
This guide provides step-by-step instructions for installing the 54162-TB connector, ensuring proper crimping and insulation for reliable electrical connections.
Estimated time: 30m
Tools needed:
Wire strippers, Crimping tool, Multimeter
Supplies needed:
54162-TB connectors, Cable (3/0 AWG), Shrink tubing, Insulation pad
- Prepare the cable
Strip the insulation from the 3/0 AWG cable to the specified length, ensuring not to nick the strands.
- Insert the cable into the connector
Clean the cable end, then insert it into the 54162-TB connector until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.
- Crimp the connector
Place the connector in the crimping tool and compress it according to the markings, ensuring to start near the tongue of the connector. Verify that the crimp is secure.
- Inspect and insulate
After crimping, check for any sharp edges or burrs and remove them. Then, insulate the connection using shrink tubing or an adhesive pad as specified.
Frequently Asked Questions about ABB - Installation Products
How are Thomas and Betts products typically installed?
Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.
What accessories are available for Thomas and Betts products?
Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.
What environmental ratings do Thomas and Betts products have?
Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.
What communication protocols do Thomas and Betts products support?
Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.
What are the key features of Thomas and Betts products?
Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.
What are the main product lines offered by Thomas and Betts?
Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.
What technical support does Thomas and Betts offer?
Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.
What industries and applications are Thomas and Betts products used for?
Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.
What certifications and standards do Thomas and Betts products comply with?
Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.
What are the main product lines offered by Ocal?
Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.












