ABB - Installation Products 54158 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, Wire Size 2/0 AWG, 5/16 Inch Bolt Size, Tin Plated, Die Code 45, Die Color Code Black
ABB - Installation Products

54158

UPC: 786210541587


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Installation InstructionsSpecification SheetManufacturer Product Website

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Overview

The ABB Copper One-Hole Lug (SKU 54158) is a high-voltage electrical connector engineered for reliable power distribution and industrial applications up to 35kV. Constructed from premium copper and tin-plated for corrosion resistance, this lug ensures optimal electrical conductivity and long-term performance in demanding environments. The standard barrel design features a peep hole for visual verification of wire insertion, guaranteeing a secure connection every time. Compatible with 2/0 AWG wire sizes and designed for a 5/16-inch bolt size, it provides a robust mechanical connection for high-current applications. The lug is identified by die code 45 and a black die color code, simplifying inventory management and reducing installation errors. Ideal for power distribution panels, industrial machinery, substations, and electrical infrastructure where reliability and safety are critical. ABB Installation Products adheres to stringent quality standards, ensuring this lug meets or exceeds industry requirements for durability and electrical performance. The tin plating enhances resistance to oxidation and environmental degradation, making it suitable for both indoor and outdoor installations. With a voltage rating of 35kV, this lug is a trusted solution for engineers and electricians prioritizing precision and dependability in high-voltage systems.
  • Voltage rating: 35 kV for high-voltage applications
  • Wire compatibility: 2/0 AWG with 5/16-inch bolt size
  • Material: Premium copper with tin plating for corrosion resistance
  • Design: One-hole lug with peep hole for visual wire insertion verification
  • Identification: Die code 45 and black die color code for easy inventory management

Specifications

Cable Size
2/0 AWG
Color
Black
Connection Type
Peep Hole for Wire Insertion
Connection Type
Peep Hole (for visual inspection)
Connection Type
One-Hole Lug
Insulation
None
Material
Copper
Material
Copper, Tin Plated
Mounting Type
Bolt Mount
Mounting Type
Peep Hole for Visual Inspection
Number Of Holes
1
Series
ABB Installation Products
Size
2/0 AWG
Size
2/0 AWG, 5/16 Inch Bolt Size
Standard
UL E9809 / UL E9809
Standard
UL E9809
Stud Size
5/16 in
Type
Standard Barrel
Voltage Rating
35kV
Voltage Rating
35 kV
Package Dimensions (L x W x H)
3.3 IN x 2.8 IN x 2.3 IN
Package Dimensions (L x W x H)
8.382 cm x 7.112 cm x 5.842 cm
Package Weight (Imperial)
0.070 L
Package Weight (Metric)
0.032 kg
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Frequently Asked Questions

What material is used in product 54158?

The product is made of high conductivity copper.

What is the finish of product 54158?

Product 54158 has a tin-plated finish.

What is the wire size compatibility for product 54158?

Product 54158 is compatible with wire sizes up to 2/0.

Are the dimensions of product 54158 exact?

All dimensions provided are for reference only and may vary.

How to Install the 54158 Standard Barrel Lug

This guide provides step-by-step instructions for installing the 54158 standard barrel lug, ensuring proper crimping and insulation for electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

Standard barrel lugs (54158), Cable (2/0 AWG), Insulation tubing, Wire brush

  1. Prepare the cable

    Strip the insulation from the cable to the specified length, ensuring not to nick the cable strands. Clean the cable end with a wire brush.

  2. Insert the cable into the lug

    Insert the clean cable end into the 54158 lug until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the lug

    Place the connector in the crimping tool and compress it according to the markings, starting near the tongue of the connector. Ensure the crimp is secure and free of sharp edges.

  4. Insulate the connection

    Apply insulation to the crimped area using the method specified in the documentation. Ensure that the insulation is secure and covers all exposed metal.

  5. Verify the connection

    Use a multimeter to check the continuity of the connection, ensuring that it is properly crimped and insulated.

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