ABB - Installation Products 54128 - Copper One-Hole Lug, Standard Barrel, Peep Hole, Max 35kV, 1000 kcmil Wire, 5/8 Inch Bolt Size, Tin Plated, Die Code 125, Die Color Code N/A
ABB - Installation Products

54128

UPC: 786210541280


Documents & Media
Installation InstructionsSpecification SheetManufacturer Product Website

Contact for Pricing

Overview

The ABB Copper One-Hole Lug (SKU: 54128) is a precision-engineered electrical termination solution designed for high-voltage industrial applications up to 35kV. Manufactured by ABB Installation Products, this lug is optimized for 1000 kcmil stranded copper conductors, providing a secure and corrosion-resistant connection with a 5/8-inch bolt size. The standard barrel design features a peep hole for visual confirmation of full conductor insertion, ensuring reliable electrical contact and compliance with stringent safety standards. The tin-plated copper construction delivers superior conductivity and resistance to environmental corrosion, making it ideal for harsh operating conditions. This lug is UL Listed and CSA Certified for 35kV applications when installed with approved crimping tools and dies, meeting NEBS Level 3 requirements and American Bureau of Shipping standards. The color-coded barrel with die index markings (Code 125) simplifies proper tool selection, while the 90°C temperature rating ensures long-term performance in demanding installations. Suitable for use with Panduit and specified competitor crimping tools, this lug is a trusted choice for power distribution, substations, and industrial electrical systems where reliability and compliance are critical.
  • Rated for up to 35kV and 1000 kcmil stranded copper conductors
  • Tin-plated copper construction for corrosion resistance and high conductivity
  • Peep hole for visual confirmation of full conductor insertion
  • 5/8-inch bolt size with color-coded die index (Code 125) for tool compatibility
  • UL Listed and CSA Certified; meets NEBS Level 3 and ABS standards

Specifications

Cable Size
1000 kcmil
Insulation
None
Material
Copper
Number Of Holes
1
Standard
UL E9809
Standard
UL E9809 / UL E9809
Stud Size
5/8 in
Type
Standard Barrel
Voltage Rating
35 kV
Package Dimensions (L x W x H)
4 IN x 4 IN x 3 IN
Package Dimensions (L x W x H)
10.16 cm x 10.16 cm x 7.62 cm
Package Weight (Imperial)
0.800 L
Package Weight (Metric)
0.363 kg
Mechanical Crimp Tool with 5/8 Inch Nose Die APPLICATIONS: Designed for use with wide range and H-Tap connectors. It has fiberglass handles and comes with "O" and "D" Nose Dies. It has an output of 4.5 tons.

OD581

Mechanical Crimp Tool with 5/8 Inch Nose Die APPLICATIONS: Designed for use with wide range and H-Tap connectors. It has fiberglass handles and comes with "O" and "D" Nose Dies. It has an output of 4.5 tons.
O' Die for OD581 Mechanical Crimp Tool

OJB

O' Die for OD581 Mechanical Crimp Tool
U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD6A

U-Type Compression Die - Pink 1/0 AWG Copper - 2 AWG Aluminum U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
U-Type Compression Die - Black 2/0 AWG Copper U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.

CD7

U-Type Compression Die - Black 2/0 AWG Copper U-Shaped Compression Dies are for use with the NSi-12 Compression Tool and Other Tools. See Cross-Reference Chart below.
Non-Insulated Parallel Splice Connector For Wire Range 6 For Circular Mil Range 20,800-33,100 Length .5 Diameter .365,Metallic

E6-PS-D

Non-Insulated Parallel Splice Connector For Wire Range 6 For Circular Mil Range 20,800-33,100 Length .5 Diameter .365,Metallic
Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.

AS-K1-H6

Power Distribution Block (1) 2/0-14 AWG Primary (6) 4-14 AWG Secondary Power Distribution Blocks are made of high strength, high-conductivity aluminum alloy and are mounted in a high-strength glass-filled polyester base. Each block can stand alone or combine with other blocks to form a multi-block set.
PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray

A1212SC-G

PVC Coated Junction Box, 12 Inch X 12 Inch X 6 Inch, 14 Gauge, Gray
Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray

E989NNJ-5-HD

Molded Junction Box, Length 4 Inch x Width 4 Inch x Depth 2 Inch, Material Polycarbonate, Color Gray
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705010R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.
Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

1SNK705030R0000

Combine high performance with compact dimensions: - 1000 V AC / DC IEC 600 V UL, - Opt for the best marking visibility thanks to the up-front, flat marker zone, which lets you mark up to eight digits or increase the font size.

How to Install the 54128 Connector

This guide provides step-by-step instructions for installing the 54128 connector, ensuring proper crimping and insulation for electrical connections.

Estimated time: 30m

Tools needed:

Wire strippers, Crimping tool, Multimeter

Supplies needed:

54128 connector, Cable, Insulation materials (adhesive pad or shrink tubing)

  1. Prepare the cable

    Strip the insulation from the cable to the specified length, ensuring not to nick the strands. Clean the cable end with a wire brush.

  2. Insert the cable into the connector

    Insert the prepared cable into the 54128 connector until it stops. Use the inspection peep hole to confirm that the cable is fully inserted.

  3. Crimp the connector

    Place the connector in the crimping tool and compress it according to the markings, ensuring to follow the specified number of compressions for the connector type.

  4. Remove sharp edges

    After crimping, carefully remove any sharp edges, flash, or burrs from the connector to ensure safety.

  5. Insulate the connection

    Apply insulation using either an adhesive pad or shrink tubing as specified for the cable size to protect the connection.

  6. Verify the installation

    Use a multimeter to check the connection for continuity and ensure that there are no shorts or open circuits.

Frequently Asked Questions about ABB - Installation Products

How are Thomas and Betts products typically installed?

Thomas and Betts products are installed using a variety of methods tailored to specific applications, including the use of flexible cords and cable fittings, non-metallic cable glands, and armored cable fittings. Proper selection of fittings is crucial to match the cable type and installation environment, ensuring durability and preventing physical damage. Tools such as the Blackburn® Comfort Crimp® and HEX-FLEX® systems enhance installation efficiency and reliability, reducing labor time and ensuring secure connections.

What accessories are available for Thomas and Betts products?

Thomas and Betts offers a comprehensive range of accessories for their products, including various cord and cable fittings, non-metallic cable glands, service entrance cable fittings, and armored cable fittings. Their accessories are designed to enhance installation efficiency and ensure compatibility with different cable types and environmental conditions, providing reliable connections for a wide array of applications.

What environmental ratings do Thomas and Betts products have?

Thomas and Betts products feature robust environmental ratings, including NEMA Type 1, 2, 3, 4, 4X, 12, and 13 certifications, as well as IEC 60529 IP66 protection. These ratings ensure that their products are designed to withstand harsh industrial environments, with capabilities to resist dust, water, and corrosion, and operate effectively in a wide temperature range.

What communication protocols do Thomas and Betts products support?

Thomas and Betts products support a wide range of industrial communication protocols, including Ethernet, DeviceNet, PROFIBUS, Modbus, CANopen, and others. This extensive compatibility ensures seamless integration and reliable communication across various industrial automation systems, catering to diverse application needs.

What are the key features of Thomas and Betts products?

Thomas and Betts products are known for their innovative designs, high performance, and compliance with industry standards such as the National Electrical Code and Underwriters' Laboratories. They offer a comprehensive range of rugged and reliable electrical fittings, including liquidtight and dust-tight connections, which enhance installation efficiency and reduce overall project costs. Their products are engineered for durability in harsh environments, ensuring long-term reliability and lower installed costs.

What are the main product lines offered by Thomas and Betts?

Thomas and Betts offers a comprehensive range of product lines including electrical connectors, cable management systems, grounding and bonding solutions, and industrial automation components. Their products are designed for durability and reliability in demanding industrial environments, ensuring optimal performance and safety across various applications.

What technical support does Thomas and Betts offer?

Thomas and Betts offers comprehensive technical support, including access to field application engineers for onsite training and installation assistance. Their technical support staff is available to address inquiries related to product specifications and installation practices, ensuring optimal performance and safety of electrical systems. Additionally, they provide a variety of training programs to enhance the knowledge and skills of users in the field.

What industries and applications are Thomas and Betts products used for?

Thomas and Betts products are utilized across various industries including electrical construction, industrial automation, telecommunications, and utilities. Their extensive range of cord and cable fittings, electrical boxes, and metal framing systems are designed for applications that require durability and reliability in harsh environments, ensuring optimal performance in both permanent and temporary installations.

What certifications and standards do Thomas and Betts products comply with?

Thomas and Betts products comply with critical international certifications including UL (Underwriters Laboratories), CSA (Canadian Standards Association), and CE (European Community). Our products are designed to meet rigorous industrial standards such as NEMA enclosure ratings and IEC 60529 IP ratings, ensuring safety and reliability across various industrial applications.

What are the main product lines offered by Ocal?

Ocal offers a comprehensive range of corrosion-resistant conduit systems, including PVC-coated conduit and fittings, conduit bodies, hazardous location fittings, and strut accessories. Their products are designed to provide superior corrosion protection, featuring a hot-dipped galvanizing process and UL listed Type 4X PVC-coated conduit bodies, ensuring durability in the most demanding environments.