ABB - Installation Products 25PCJ2J1240-H1240 - 25kV Power Cable Joint Style 2 with Universal Housing and Separate Cable Adapters. Cable Insulation Diameter 0.980 inch to 1.180 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0. Cable Insulation Diameter 0.850 inch to 1.050 inch. Aluminum Conductor. Conductor Size AWG Stranded 1/0 /Solid 2/0.
ABB - Installation Products

25PCJ2J1240-H1240

UPC: 783786092260


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Overview

ABB Installation Products 25PCJ2J1240-H1240 is a 25kV power cable joint designed for reliable medium-voltage distribution systems. This Style 2 joint features a universal housing and separate cable adapters, accommodating aluminum conductors in stranded 1/0 or solid 2/0 AWG sizes with insulation diameters between 0.850 inch and 1.180 inch. The joint is rated for 25kV service, making it suitable for industrial, commercial, and utility applications where medium-voltage cable connections are required. The universal housing design simplifies installation by allowing compatibility with multiple cable configurations within the specified diameter range. Separate adapters ensure proper sealing and mechanical integrity at the joint interface, reducing the risk of moisture ingress or contamination. The aluminum construction provides lightweight durability while maintaining electrical conductivity, critical for long-term performance in power distribution networks. This joint is engineered for use in underground or aerial medium-voltage circuits, including feeder lines, branch circuits, and transformer connections. It meets standard utility and industrial specifications for 25kV class equipment, ensuring compliance with electrical safety and performance requirements. The 25PCJ2J1240-H1240 is part of ABB’s Installation Products line, a trusted brand in electrical infrastructure solutions. Key applications include: - Utility substation interconnections - Industrial plant power distribution - Commercial building electrical services - Renewable energy system integrations The joint’s design prioritizes ease of installation and long-term reliability, reducing downtime in critical power systems. For projects requiring 25kV-rated cable joints with universal compatibility and aluminum conductor support, the ABB 25PCJ2J1240-H1240 delivers consistent performance in demanding electrical environments.
  • 25kV voltage rating for medium-voltage distribution systems
  • Universal housing with separate adapters for 0.850"–1.180" insulation diameters
  • Supports stranded 1/0 AWG or solid 2/0 AWG aluminum conductors
  • Designed for underground or aerial medium-voltage cable connections
  • Part of ABB Installation Products line for electrical infrastructure

Specifications

Application
For Direct Burial, Vault, Submersible and Other Severe Service Applications
Color
Black
Conductor Range
1/0 STR AWG , 2/0 SOL AWG
Connection
Compression
Insulation
Yes
Material
EPDM Rubber
Number Of Conductors
2
Size
14-3/8 inch long
Special Features
Power Cable Joints utilize permanently crimped connectors. PCJ housings are fully insulated, shielded and sealed for direct-burial, vault, submersible and other servere service applications. Units have been designed and tested per IEEE Standard 404 to ensure system matched performance and ratings equal to the cable to which the splice will be installed. Power Cable Joints are available in two styles. Style 1 uses a single-piece housing that is sized to accommodate a specific range of cable - ideally suited to straight splicing of the same or similar cable. Style 2 designs incorporate a universal housing with separate cable adapters to allow transition splices of different types and sizes of cable
Standard
IEEE Standard 404
Type
Power Cable Joint
Voltage Rating
25 kV
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
2.5000 L
Package Weight (Metric)
1.1340 kg
Insulated PVC Wire Joint Wire Range 1.0-3.0 millimeters squared

RBJ

Insulated PVC Wire Joint Wire Range 1.0-3.0 millimeters squared

Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.