ABB - Installation Products 168ELR-7495-5230 - 200 Amp, 15kV, Loadbreak Repair Elbow Connector with Test Point, Cable Insulation Diameter 0.740 inch to 0.950 inch. Conductor Size #1 Stranded/Compressed or 1/0 Compact/Solid. Bi-Metal Compression Lug.
ABB - Installation Products

168ELR-7495-5230

UPC: 783786455683


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Overview

ABB Installation Products 168ELR-7495-5230 is a 200 Amp, 15kV loadbreak repair elbow connector designed for underground distribution systems. This connector accommodates cable insulation diameters from 0.740 inch to 0.950 inch and supports conductor sizes from #1 stranded/compressed to 1/0 compact/solid. The bi-metal compression lug ensures reliable electrical connection while maintaining compatibility with existing 15kV class systems. The loadbreak feature allows for safe operation under load conditions, enabling maintenance without full system de-energization. The integrated test point provides convenient access for voltage verification and fault detection, reducing diagnostic time during outages. This repair elbow is specifically engineered for underground residential distribution (URD) applications where space constraints and safety requirements demand compact, reliable connectors. Constructed for long-term service in underground vaults and pad-mounted transformers, the 168ELR-7495-5230 meets ANSI C119.4 standards for loadbreak connectors. The compression lug design eliminates the need for additional tools beyond standard crimping equipment, streamlining installation in confined spaces. Typical applications include residential feeder circuits, commercial distribution networks, and utility underground systems requiring 15kV class operation.
  • 200 Amp continuous current rating for underground distribution systems
  • 15kV class voltage rating with loadbreak capability for safe under-load operation
  • 0.740" to 0.950" cable insulation diameter compatibility
  • Bi-metal compression lug for #1 stranded/compressed or 1/0 compact/solid conductors
  • Integrated test point for voltage verification and fault detection

Specifications

Amperage Rating
200 A
Application
Designed for connecting to and operating 15kV Class, 95kV BIL apparatus
Color
Black
Conductor Range
#1 STR/COMPR AWG , 1/0 SOL/COMPT AWG
Connection
Compression
Environmental Conditions
Fully Submersible
Insulation
True
Length
11.71 in
Length
297.434 mm
Material
Housing - EPDM-Rubber
Special Features
Fully shielded, fully submersible molded rubber housing. 100 percent peroxide-cured insulation, insert and jacket. Provision for hot stick operation, Provision for ground wire connection. Wide cable range with minimum number of sizes. Extended Length Housing and Compression Lug - plus 3-1/4 inch (82.6mm)
Standard
ANSI/IEEE Standard 386
Temperature Rating, Maximum
149 F
Temperature Rating, Maximum
65 C
Temperature Rating, Minimum
-40 F
Temperature Rating, Minimum
-40 C
Type
Loadbreak Repair Elbow Connector with Test Point
Voltage Rating
15 kV
Width
7.95 in
Width
201.93 mm
Package Dimensions (L x W x H)
0.01 IN x 0.01 IN x 0.01 IN
Package Dimensions (L x W x H)
0.0254 cm x 0.0254 cm x 0.0254 cm
Package Weight (Imperial)
3.1000 L
Package Weight (Metric)
1.4060 kg
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Frequently Asked Questions about ABB - Installation Products

What technical support does ABB - Installation Products offer?

ABB - Installation Products offers comprehensive technical support through a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services include emergency services, on-site support, remote diagnostics, installation assistance, equipment assessments, and repair coordination. Customers can also access technical resources via email at [email protected].

What are the main product lines offered by ABB - Installation Products?

ABB - Installation Products offers a comprehensive range of electrical distribution and protection solutions, including panelboards like ReliaGear® and ProLine, circuit monitoring systems, softstarters, and modular bus bar systems. Key product lines cover low voltage applications with specialized offerings such as the SMISSLINE TP flexible power distribution bus system, Ekip UP protection and metering relays, and enclosed/open softstarters for industrial and commercial sectors.

What are the key features of ABB - Installation Products products?

ABB - Installation Products feature advanced, user-friendly design elements optimized for industrial applications. Key features include 2-in-1 Push-in Spring connection technology allowing ferruled and rigid cable connections, tool-free mounting, robust vibration and shock-proof design, and front-accessible terminals. The products deliver high connection capacities up to 18.5 kW, support motor starting solutions, provide short-circuit fuseless protection to 100 kA, and enable faster, more intuitive installation with one-hand mounting and automated wiring capabilities.

What environmental ratings do ABB - Installation Products products have?

ABB - Installation Products offer robust environmental ratings across multiple standards, including IP54 to IP66 protection levels and NEMA Type 1 to Type 4X enclosures. These ratings ensure superior protection against dust, water, and corrosion for both indoor and outdoor industrial applications, with certifications that meet stringent environmental performance requirements.

What accessories are available for ABB - Installation Products products?

ABB - Installation Products offers a comprehensive range of accessories designed to enhance functionality and connectivity across industrial control systems. Key accessories include auxiliary contact blocks, signaling contacts, shunt trips, undervoltage releases, electronic timers, interlocks, interface relays, terminal blocks, and connection accessories. These accessories are compatible with SMISSLINE TP plug-in distribution systems and Unifix AD busbar systems, allowing for easy installation and configuration of manual motor starters, circuit breakers, and other electrical components.

What is ABB - Installation Products's warranty policy?

ABB - Installation Products offers a standard 1-year factory warranty for most installation products, with options to extend warranty coverage up to 5 years for specific product lines like low voltage circuit breakers. Extended warranty requires online registration through ABB's Extended Warranty Tool, which verifies product application and provides additional coverage for manufacturing defects and factory-mounted accessories.

What industries and applications are ABB - Installation Products products used for?

ABB - Installation Products serve critical electrical infrastructure needs across diverse industries including Energy, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their products cover essential applications such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems, engineered for high-reliability environments with a strong emphasis on safety, efficiency, and sustainability.

What communication protocols do ABB - Installation Products products support?

ABB - Installation Products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with high-speed data transmission capabilities up to 100 Mbps and support for various network topologies.

How are ABB - Installation Products products typically installed?

ABB - Installation Products are installed through a professional, systematic process emphasizing fast, intuitive wiring and tool-free mounting. Typical installation involves precise equipment verification, secure electrical connections, and comprehensive testing, including foundation frame assessment, busbar and cable connections, earthing system establishment, and thorough pre-commissioning functional tests to ensure optimal performance and reliability.

What certifications and standards do ABB - Installation Products products comply with?

ABB - Installation Products products meet rigorous international certifications including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products comply with critical standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, ensuring high performance and reliability across industrial installation applications.