ABB - Electrification T16-4.2 - The T16-4.2 thermal overload relay is an economic electromechanical protection device for the main circuit. It offers reliable and fast protection for motors in the event of overload or phase failure. The device has trip class 10. Further features are the temperature compensation, trip contact (NC), signal contact (NO), automatic- or manual reset selectable, trip-free mechanism, STOP function and a trip indication. The overload relays are connected directly to the mini contactors or block contactors. Single mounting kits are available as accessory.
ABB - Electrification

T16-4.2

Contact for Pricing

Overview

The ABB T16-4.2 thermal overload relay (SKU: T16-4.2) is a cost-effective, three-pole electromechanical protection device designed for industrial motor circuits. Manufactured by ABB - Electrification, this relay provides reliable protection against overload and phase failure, compliant with IEC/EN 60947-4-1 standards. Its bimetal tripping elements are directly heated by motor current, causing them to bend and trigger a release in case of overcurrent. This action changes the contact positions (95-96 / 97-98), signaling a fault. Key specifications include a trip class of 10, ensuring appropriate protection for motor starting characteristics. The adjustable current setting range is from 0.10A to 16.0A, providing flexibility for various motor sizes. The T16-4.2 is phase-loss sensitive, a critical feature for preventing motor damage. Users can select between manual or automatic reset functions. The device incorporates a trip-free mechanism to prevent accidental holding of contacts during a trip, a TEST/STOP function for operational checks, and a clear trip indication on the front panel. Temperature compensation ensures reliable operation across a wide ambient temperature range of -25°C to +60°C. Mounting is straightforward, with direct compatibility for ABB mini contactors (AS09–AS16) and block contactors (B6, B7, MC1, MC2). An optional DIN rail (35 mm) mounting kit is available for alternative installations. Main circuit terminals accommodate rigid conductors from 0.75–4 mm² and flexible conductors from 0.75–4 mm². Auxiliary circuit terminals accept rigid conductors from 0.75–4 mm² and flexible conductors up to 2.5 mm² (with ferrule). Applications for the T16-4.2 include pumps, compressors, conveyors, material handling systems, HVAC units, ventilation fans, machine tools, general industrial machinery, and agricultural irrigation systems. The relay is designed for three- and single-phase applications, making it versatile for diverse industrial environments.
  • Trip class 10 for motor protection compliance
  • Adjustable current range: 0.10A to 16.0A
  • Phase-loss sensitive for critical motor safety
  • Manual or automatic reset selectable
  • Compatible with ABB mini and block contactors

Specifications

Ambient Air Temperature
Operation -25 ... +60 °C / Operation Compensated -25 ... +60 °C / Storage -50 ... +80 °C
Application
Mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V AC and 220 V DC. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, DC power circuits.
Connection Type
Screw Terminal (0.75–4 mm² rigid/flexible)
Connection Type
Screw Terminal (0.75–4 mm²)
Current Rating
0.10-16.0 A
Ip Rating
IP20/IP10
Mounting Type
Direct mounting to mini/block contactors or DIN rail (35 mm) with kit
Mounting Type
Direct to contactors, DIN rail (35 mm) with kit
Mounting Type
Direct mount on contactors
Poles
3
Product Name
Thermal Overload Relay
Series
T16
Size
82x110x108mm
Special Features
The T16-4.2 thermal overload relay is an economic electromechanical protection device for the main circuit. It offers reliable and fast protection for motors in the event of overload or phase failure. The device has trip class 10. Further features are the temperature compensation, trip contact (NC), signal contact (NO), automatic- or manual reset selectable, trip-free mechanism, STOP function and a trip indication. The overload relays are connected directly to the mini contactors or block contactors. Single mounting kits are available as accessory.
Standard
RoHs, CSA, cUL, CE, GOST
Trip Class
class 10
Type
Contactors
Voltage Rating
Auxiliary Circuit 600 V AC / DC / Main Circuit 690 V AC
Package Dimensions (L x W x H)
3.228 IN x 1.89 IN x 2.48 IN
Package Dimensions (L x W x H)
8.1991 cm x 4.8006 cm x 6.2992 cm
Package Weight (Imperial)
0.270 L
Package Weight (Metric)
0.123 kg
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Frequently Asked Questions

What is the trip class of the T16-4.2 relay?

The T16-4.2 has a trip class of 10, which ensures appropriate protection for motor starting characteristics as per IEC/EN 60947-4-1 standards.

What is the current setting range for the T16-4.2?

The T16-4.2 has an adjustable current setting range from 0.10A to 16.0A, suitable for various motor sizes.

Is the T16-4.2 phase-loss sensitive?

Yes, the T16-4.2 is phase-loss sensitive, preventing motor damage in case of phase failure.

Can the reset function be manual or automatic?

The T16-4.2 offers both manual and automatic reset functions for flexibility in operation.

What is the ambient temperature range for the T16-4.2?

The T16-4.2 operates reliably in ambient temperatures from -25°C to +60°C, with temperature compensation.

What contactors are compatible with the T16-4.2?

The T16-4.2 is compatible with ABB mini contactors (AS09–AS16) and block contactors (B6, B7, MC1, MC2).

What is the mounting option for the T16-4.2?

The T16-4.2 can be mounted directly on compatible contactors or with a single mounting kit on a 35 mm DIN rail.

What is the degree of protection for the T16-4.2 housing?

The T16-4.2 housing has a degree of protection of IP20.

What conductor sizes are supported by the main circuit terminals?

Main circuit terminals support rigid conductors from 0.75–4 mm² and flexible conductors from 0.75–4 mm².

What is the tightening torque for the main circuit terminals?

The tightening torque for the main circuit terminals is 1.1–1.5 Nm (9–13 Ib.in).

How to Install the ABB T16-4.2 Thermal Overload Relay

Step-by-step guide to mounting and wiring the T16-4.2 thermal overload relay.

Estimated time: 15m

Tools needed:

Screwdriver (M4 Pozidriv 2), Screwdriver (M3 Pozidriv 2)

Supplies needed:

Mounting screws, Conductors (0.75–4 mm²), Ferrules (if required)

  1. Mount the relay to the contactor

    Align the T16-4.2 relay with the compatible ABB mini or block contactor (AS09–AS16, B6, B7, MC1, MC2). Secure it using the provided mounting screws and tighten to 1.1–1.5 Nm.

  2. Connect the main circuit conductors

    Insert rigid or flexible conductors (0.75–4 mm²) into the main circuit terminals. Strip 12 mm of insulation and tighten screws to 1.1–1.5 Nm. Ensure proper torque to avoid loose connections.

  3. Connect the auxiliary circuit conductors

    For auxiliary circuits, insert rigid conductors (0.75–4 mm²) or flexible conductors with ferrules (0.75–2.5 mm²) into the auxiliary terminals. Strip 9 mm of insulation and tighten screws to 1.1–1.5 Nm.

  4. Verify connections and test

    Double-check all connections for tightness and correct polarity. Use the TEST/STOP function to verify relay operation before energizing the motor circuit.

Frequently Asked Questions about ABB - Electrification

What industries and applications are Jokab Safety products used for?

Jokab Safety products are specifically designed for machine safety applications across multiple critical industrial sectors, including Food and Beverage, Packaging, and Material Handling industries. Their safety solutions cover a wide range of machine safeguarding needs, such as safety light guards, safety controllers, safety relays, safety edges, safety mats, and two-hand control devices that protect personnel and equipment in complex industrial automation environments.

What technical support does Jokab Safety offer?

Jokab Safety offers comprehensive technical support through multiple channels, including a dedicated technical support phone line at (888) 385-1221 (Option 1) and email support at [email protected]. For advanced technical assistance, customers can contact their specialized Jokab Tech Support at (519) 982-0976 or email [email protected]. Additionally, they provide product specialist support through Jeff Leslie, who can be reached at (519) 982-0976, offering in-depth application and technical guidance.

What are the main product lines offered by Jokab Safety?

Jokab Safety offers a comprehensive range of machine safety products including safety light guards (Orion), safety controllers (Pluto), safety relays (Sentry), safety edges, safety contact mats, safety locks (Gkey), and safety sensors with OSSD and DYNlink interfaces. Their product lines are specifically designed for industrial applications in food and beverage, packaging, and material handling industries, providing robust safety solutions for machine guarding and personnel protection.

What are the key features of Jokab Safety products?

Jokab Safety products offer comprehensive industrial safety solutions with key features including: highest safety certification levels (up to PL e/Cat 4), extensive fault detection, multiple safety device types (optical safety devices, pressure sensitive devices, sensors, switches, locks, emergency stops), and innovative DYNlink technology that reduces cable requirements and simplifies installation. Their products are certified, verified, and compatible with major industrial automation systems like B&R, featuring easy M12 connector connections and a wide range of adapters to streamline safety implementation.

What certifications and standards do ABB - Electrification products comply with?

ABB - Electrification products comply with a comprehensive range of international certifications and standards, including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products meet critical international standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, and marine classification standards from Bureau Veritas, DNV, and Lloyd's Register of Shipping.

What industries and applications are ABB - Electrification products used for?

ABB - Electrification products are engineered for critical applications across multiple industries, including Energy, Oil & Gas, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their solutions cover essential electrical infrastructure needs such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems designed for high-reliability environments with a strong focus on sustainability, efficiency, and safety.

What technical support does ABB - Electrification offer?

ABB - Electrification offers comprehensive technical support through multiple channels, including a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services encompass 24/7/365 emergency services, on-site support, remote monitoring and diagnostics, installation and commissioning, equipment assessments, repair coordination, and multi-vendor technical assistance. Customers can also access resources like personnel safety training, disaster recovery support, and service agreements tailored to their specific electrification needs.

What are the main product lines offered by ABB - Electrification?

ABB - Electrification offers a comprehensive range of electrical distribution and protection products, including circuit monitoring systems, panelboards, switchgear, motor control centers, circuit breakers, softstarters, and power distribution solutions. Key product lines span low and medium voltage applications across utilities, commercial, industrial, healthcare, and manufacturing sectors, with specialized offerings like the ReliaGear® panelboards, SMISSLINE TP bus systems, and Ekip UP protection and metering relays.

What are the key features of ABB - Electrification products?

ABB - Electrification products feature advanced integrated design elements that enhance industrial performance and reliability. Key features include harmonics and EMC design, integrated DC choke, removable terminals for fast installation, USB ports for troubleshooting, and integrated Safe Torque Off (STO) functionality. The products deliver superior motor control capabilities, support both induction and permanent magnet motors, and offer robust operational features like side-by-side mounting without derating and operation at temperatures up to 45°C. Additionally, ABB's Electrification solutions emphasize digital innovation, with technologies like Novolink enabling predictive maintenance, enhanced analytics, and seamless system integration.

What communication protocols do ABB - Electrification products support?

ABB - Electrification products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with support for various network topologies and high-speed data transmission up to 100 Mbps.