ABB - Electrification S804U-UCZ40 - S804U-UCZ40 4 Pole Z Characteristic 40A 10kA 600VDC High Performance Circuit Breaker HPCB
ABB - Electrification

S804U-UCZ40


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Overview

The ABB S804U-UCZ40 is a high-performance circuit breaker (HPCB) engineered for robust DC power protection. This 4-pole breaker is rated for 40A and features a 10kA interrupting capacity, ensuring reliable protection against short circuits in demanding DC applications. Its Z-characteristic trip curve provides rapid response to low-level overloads, making it particularly suitable for safeguarding sensitive electronic equipment and renewable energy systems. The S804U-UCZ40 is designed to operate within a wide ambient temperature range, from -25°C to 60°C, ensuring consistent performance in diverse environmental conditions. It supports reverse feed applications, offering installation flexibility. With a compact 27mm pole width, it efficiently utilizes space on standard DIN rail mountings. This circuit breaker is certified to UL 489, cULus, IEC, and CE standards, confirming its compliance with international safety regulations and facilitating its use in global installations. The S804U-UCZ40 is optimized for critical DC distribution in environments such as data centers, solar photovoltaic (PV) systems, and various industrial DC applications where precise overload and fault protection are paramount. Finger-safe terminals and multi-function connections are incorporated to simplify wiring processes and enhance operational safety.
  • 4-pole design for balanced DC circuit protection
  • Z-characteristic trip curve for rapid low-level overload response
  • 10kA interrupting capacity at 600VDC per UL 489
  • Compact 27mm pole width for DIN rail mounting
  • UL 489, cULus, IEC, and CE certified for global compliance

Specifications

Application
Mainly used for controlling 3-phase motors and generally for controlling power circuits up to 690 V AC and 220 V DC. The contactors can also be used for many other applications such as bypass, capacitor switching, lighting, DC power circuits.
Connection Type
Bus connection / Multi-function terminals
Current Rating
40 A
Mounting Type
DIN Rail
Poles
4
Series
S804U
Size
82x110x108mm
Size
27mm pole width
Special Features
S804U-UCZ40 4 Pole Z Characteristic 40A 10kA 600VDC High Performance Circuit Breaker HPCB
Standard
RoHs, CSA, cUL, CE, GOST
Type
Contactors
Voltage Rating
600 VDC
Package Dimensions (L x W x H)
4.37 IN x 5.91 IN x 3.9 IN
Package Dimensions (L x W x H)
11.0998 cm x 15.0114 cm x 9.906 cm
Package Weight (Imperial)
2.230 L
Package Weight (Metric)
1.012 kg
Ground Lug

DNGL

Ground Lug
INTERLOCK UNIT,AR-12M(SEPERATE),GMC(D)-6~16M

83411621001

INTERLOCK UNIT,AR-12M(SEPERATE),GMC(D)-6~16M
ZCT,LZR-030(V),EMPR,EXP

76512124011

ZCT,LZR-030(V),EMPR,EXP
JB5-2 2 POLE JUMPER 5.2MM SPACING

1SNK905302R0000

JB5-2 2 POLE JUMPER 5.2MM SPACING
JB5-5 5 POLE JUMPER 5.2MM SPACING

1SNK905305R0000

JB5-5 5 POLE JUMPER 5.2MM SPACING
One-hole, metric conductor, standard barrel with window lug, 4-6mm wire, M8 stud hole.

LCMA6-8-C

One-hole, metric conductor, standard barrel with window lug, 4-6mm wire, M8 stud hole.

Frequently Asked Questions

What is the rated voltage for this circuit breaker?

The rated voltage is 600VDC according to UL 489 standards.

What is the interrupting capacity of the S804U-UCZ40?

The interrupting capacity is 10kA at 600VDC.

What certifications does this breaker have?

The breaker is UL 489, cULus, IEC, and CE certified for global installation compliance.

What is the trip characteristic of this breaker?

The breaker features a Z-characteristic trip curve for rapid response to low-level overloads.

What is the pole width of the S804U-UCZ40?

The pole width is 27mm, designed for standard DIN rail mounting.

What is the operating temperature range?

The breaker operates reliably in ambient temperatures from -25°C to 60°C.

Can this breaker be used in reverse feed applications?

Yes, the S804U-UCZ40 supports reverse feed applications.

What is the tightening torque for terminal connections?

The tightening torque for terminal connections is 3.5 Nm (31 in-lb).

How to Install the ABB S804U-UCZ40 Circuit Breaker

Step-by-step guide for mounting and wiring the ABB S804U-UCZ40 4-pole DC circuit breaker on a DIN rail.

Estimated time: 15m

Tools needed:

Phillips screwdriver, Wire strippers, Crimping tool (if needed)

Supplies needed:

DIN rail, Mounting screws, Copper conductors (14 AWG–2 AWG for 10–32A range)

  1. Mount the breaker on the DIN rail

    Position the breaker on the DIN rail and press firmly until it snaps into place.

  2. Connect the conductors

    Strip the wire ends to the appropriate length (14 AWG–2 AWG for 10–32A range) and insert into the terminals. Tighten to 3.5 Nm (31 in-lb).

  3. Verify secure connections

    Pull gently on each wire to ensure it is securely fastened. Confirm the breaker is properly seated on the DIN rail.

Frequently Asked Questions about ABB - Electrification

What industries and applications are Jokab Safety products used for?

Jokab Safety products are specifically designed for machine safety applications across multiple critical industrial sectors, including Food and Beverage, Packaging, and Material Handling industries. Their safety solutions cover a wide range of machine safeguarding needs, such as safety light guards, safety controllers, safety relays, safety edges, safety mats, and two-hand control devices that protect personnel and equipment in complex industrial automation environments.

What technical support does Jokab Safety offer?

Jokab Safety offers comprehensive technical support through multiple channels, including a dedicated technical support phone line at (888) 385-1221 (Option 1) and email support at [email protected]. For advanced technical assistance, customers can contact their specialized Jokab Tech Support at (519) 982-0976 or email [email protected]. Additionally, they provide product specialist support through Jeff Leslie, who can be reached at (519) 982-0976, offering in-depth application and technical guidance.

What are the main product lines offered by Jokab Safety?

Jokab Safety offers a comprehensive range of machine safety products including safety light guards (Orion), safety controllers (Pluto), safety relays (Sentry), safety edges, safety contact mats, safety locks (Gkey), and safety sensors with OSSD and DYNlink interfaces. Their product lines are specifically designed for industrial applications in food and beverage, packaging, and material handling industries, providing robust safety solutions for machine guarding and personnel protection.

What are the key features of Jokab Safety products?

Jokab Safety products offer comprehensive industrial safety solutions with key features including: highest safety certification levels (up to PL e/Cat 4), extensive fault detection, multiple safety device types (optical safety devices, pressure sensitive devices, sensors, switches, locks, emergency stops), and innovative DYNlink technology that reduces cable requirements and simplifies installation. Their products are certified, verified, and compatible with major industrial automation systems like B&R, featuring easy M12 connector connections and a wide range of adapters to streamline safety implementation.

What certifications and standards do ABB - Electrification products comply with?

ABB - Electrification products comply with a comprehensive range of international certifications and standards, including UL (United States), CSA (Canada), CE (European Community), UKCA (United Kingdom), EAC (Russia), and C-Tick (Australia & New Zealand). Our products meet critical international standards such as IEC 60947 series for low-voltage switchgear, functional safety standards EN 61800-5-2 and ISO 13849-1, and marine classification standards from Bureau Veritas, DNV, and Lloyd's Register of Shipping.

What industries and applications are ABB - Electrification products used for?

ABB - Electrification products are engineered for critical applications across multiple industries, including Energy, Oil & Gas, Manufacturing, Power Generation, HVAC, Marine, Food & Beverage, Mining, Pulp & Paper, Water Treatment, and Automotive. Their solutions cover essential electrical infrastructure needs such as switchgear, power distribution systems, circuit protection, digital control technologies, and drive systems designed for high-reliability environments with a strong focus on sustainability, efficiency, and safety.

What technical support does ABB - Electrification offer?

ABB - Electrification offers comprehensive technical support through multiple channels, including a dedicated technical support hotline at 888-385-1221 (Option 1), available 7:00 a.m. - 5:00 p.m. CST, Monday-Friday. Their support services encompass 24/7/365 emergency services, on-site support, remote monitoring and diagnostics, installation and commissioning, equipment assessments, repair coordination, and multi-vendor technical assistance. Customers can also access resources like personnel safety training, disaster recovery support, and service agreements tailored to their specific electrification needs.

What are the main product lines offered by ABB - Electrification?

ABB - Electrification offers a comprehensive range of electrical distribution and protection products, including circuit monitoring systems, panelboards, switchgear, motor control centers, circuit breakers, softstarters, and power distribution solutions. Key product lines span low and medium voltage applications across utilities, commercial, industrial, healthcare, and manufacturing sectors, with specialized offerings like the ReliaGear® panelboards, SMISSLINE TP bus systems, and Ekip UP protection and metering relays.

What are the key features of ABB - Electrification products?

ABB - Electrification products feature advanced integrated design elements that enhance industrial performance and reliability. Key features include harmonics and EMC design, integrated DC choke, removable terminals for fast installation, USB ports for troubleshooting, and integrated Safe Torque Off (STO) functionality. The products deliver superior motor control capabilities, support both induction and permanent magnet motors, and offer robust operational features like side-by-side mounting without derating and operation at temperatures up to 45°C. Additionally, ABB's Electrification solutions emphasize digital innovation, with technologies like Novolink enabling predictive maintenance, enhanced analytics, and seamless system integration.

What communication protocols do ABB - Electrification products support?

ABB - Electrification products support a comprehensive range of industrial communication protocols, including Modbus RTU, PROFIBUS DP, PROFINET, EtherNet/IP, CANopen, DeviceNet, and IEC 61850. These protocols enable flexible connectivity across multiple industrial automation platforms, with support for various network topologies and high-speed data transmission up to 100 Mbps.